Industry Overview
Pan Masala is a prepared mixture commonly containing areca nuts (supari), catechu, cardamom, lime, flavouring agents and natural perfuming materials. It is traditionally consumed as a mouth freshener and for imparting a pleasant taste and aroma after meals. Typical formulations may include fennel, sugar-coated seeds, sesame, coriander, mint leaves, cardamom, powdered lime, menthol, catechu, betel nuts and other flavouring ingredients.
The report also covers related products such as Zarda, Kimam (Qiwam) and chewing tobacco or betel quid tobacco, describing their composition, uses and associated considerations. Pan Masala is available in different formulations, including flavoured and sweetened varieties, and is marketed in packets and containers under various trade names. The report indicates that pan and Pan Masala have established consumption patterns and that manufacture on a small scale may have scope where market demand exists.
The project covers formulation, raw materials, manufacturing processes, plant and machinery, supplier requirements, plant location factors, environmental management, HSE requirements, implementation planning and project financials. It also considers market demand, manufacturers, capacity utilization and apparent consumption as part of the broader market assessment.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 100 Kg./Day |
| Land & Building (300 sq.mt.) | Rs. 46.00 Lac |
| Plant & Machinery | Rs. 7.00 Lac |
| Working Capital for 1 Month | Rs. 36.89 Lac |
| Total Capital Investment | Rs. 92.90 Lac |
| Rate of Return | 62% |
| Break Even Point | 58% |
Content Index
Appendix
Frequently Asked Questions
Pan Masala is a mixture of ingredients such as areca nuts, catechu, cardamom, lime and flavouring agents.
Typical formulations can also contain fennel, coriander, sesame, mint, menthol, perfuming materials and other ingredients. It is generally consumed as a mouth freshener and for its flavour and aroma after meals. Formulations can differ substantially depending on the product type and intended characteristics.
The main raw materials listed in the report include processed betel nut, purified lime powder, catechu and cardamom seed.
Other listed ingredients and materials include mulethi, sandalwood oil, kewra oil, rose oil, saffron essential oil and perfume. The actual formulation depends on the specific Pan Masala variety being produced. Raw-material quality, consistency, storage conditions and suitability for the intended formulation are important considerations in production planning.
A Pan Masala plant can require equipment for cutting, roasting, pulverizing, drying, blending, sieving, weighing and packaging.
The report lists equipment including a betelnut cutting machine, roaster with digital temperature control, micro pulveriser, tray dryer, dehumidifier, SS-316 ribbon blender, vibratory sieving machine, soaking tank, pouch filling and sealing equipment, and platform-type weighing machine. Additional equipment is identified for tobacco processing and packaging where related products are manufactured.
The report covers manufacturing process steps and process-flow information for different product formulations.
Separate sections are provided for flavoured Pan Masala, Pan Masala (Meetha) and Zarda. The wider process equipment list indicates operations such as cutting, roasting, pulverizing, drying, blending, sieving, soaking and pouch filling and sealing. Process design should be matched to the selected formulation, required product specifications, hygiene controls and applicable regulatory requirements.
A suitable plant location should provide reliable access to raw materials, markets, utilities, labour and waste-disposal arrangements.
The report specifically identifies raw-material supply, markets, power and fuel supply, water supply, waste disposal, labour and site characteristics as plant-location factors. Site selection should also consider logistics, storage requirements, process and packaging operations, environmental management, occupational safety and the infrastructure required for efficient plant operation.
Environmental and safety planning should address waste management, green-belt development, anticipated impacts and occupational safety throughout the project lifecycle.
The report includes dedicated sections for waste generation and management, green belt, anticipated environmental impacts during construction and operation, proposed mitigation measures, HSE requirements, and safety and occupational measures for storage and handling of raw materials and products. Effective implementation should follow applicable environmental, occupational-health, fire-safety and product-handling requirements.
The report provides project economics including plant capacity, capital investment, working capital, rate of return and break-even point.
It states a plant capacity of 100 Kg./Day, Land & Building (300 sq.mt.) of Rs. 46.00 Lac, Plant & Machinery of Rs. 7.00 Lac, Working Capital for 1 Month of Rs. 36.89 Lac, Total Capital Investment of Rs. 92.90 Lac, Rate of Return of 62% and Break Even Point of 58%. The report also lists detailed financial schedules in Appendix – A.
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