Detailed Project Report (DPR) on Sulphur Bentonite Fertilizer (200 MT/Day)

SULPHUR BENTONITE FERTILIZER

[EIRI/EDPR/4655] J.C.: 2872XL

Sulphur-bentonite fertilizer (Sulphur 90) is a form of granular fertilizer that provides plants with the necessary volume of sulphur and restores the alkaline soil. Sulphur bentonite consists of the smallest particles, resulting in fertilizer granules quickly destroyed in soil.

Much sulphur contained in plants, especially in their leaves. This element is responsible for the production of protein in plants, but the most important task of sulphur is the creation of amino acids and, therefore, protein synthesis. This element is an important factor in creating the necessary vitamins for plant metabolism.

Sulphur-bentonite fertilizer is one of the most significant suppliers of required elements for agricultural and horticultural plants.

Description

Bentonite Sulphur fertilizer contains 90% of elemental Sulphur, helps in chlorophyll formation, protein synthesis and in better utilization of other NPK fertilizers by the crop. Bentonite Sulphur helps in bringing down soil PH. Improves overall product quality and oil content in oilseeds. Sulphur plays an important role in the synthesis process of the plant. The application of Sulphur bentonite fertilizer will increase the growth of the plant. Sulfur bentonite fertilizer will increase the resistance of plants against coldness. The usage of Sulphur bentonite fertilizer ends in releasing the integrated nutrients of the soil.

Global demand for sulphur for agricultural use has grown rapidly in recent years. However, elemental sulphur cannot be used as nutrient, mainly because it is not soluble in water.

COST ESTIMATION

Plant Capacity            200 MT/Day  

Land & Building (10,000 sq.mt.)    Rs. 9.27 Cr    

Plant & Machinery                    Rs. 36.00 Cr 

Working Capital for 2 Months    Rs. 11.85 Cr 

Total Capital Investment          Rs. 57.88 Cr 

Rate of Return                          43%

Break Even Point                      43%

CONTENTS

INTRODUCTION

SPECIFICATIONS

DESCRIPTION

WHY BENTONITE CLAY USED TO FORM SULPHUR PRODUCTS?

WHY SULPHUR BENTONITE?

FACTORS THAT INCREASE THE NEED FOR SULPHUR BENTONITE INCLUDE:

ADVANTAGE OF SULPHUR BENTINITE FERTILIZER

USES AND APPLICATION

SPECIFICATION OF PRODUCTS

COMPOSITION (TYPICAL)

PHYSICAL PROPERTIES

MARKET OVERVIEW OF SHLPHUR BENTONITE FERTILIZER

COVID-19 IMPACT:

PROCESS OUTLINE FOR SULPHUR BENTONITE FERTILIZER

SULPHUR BENTONITE GRANULATION

PASTILATION

GOOD PASTILLES REQUIER A NUMBE OF CHARACTERISTICS:

ROTOFORM PASTILLATION

FEATURES AND BENEFITS

ROTOFORM SOLIDIFICATION

EASY MAINTENANCE AND RELIABLE OPERATION

HANDLING OF SULPHUR BENTONITE PASTILLES

SULPHUR BENTONITE PASTILLATION AND HANDLING

THE PRODUCTION OF SULPHUR BENTONITE, INCLUDING:

SULPHUR BENTONITE PASTILLATION AND HANDLING

CLEAN AND EFFICIENT PASTILLATION BASED ON ROTOFORM TECNOLOGY AND STEEL BELT COOLER

FORMULATION OF SULPHUR BENTONITE

THE COMPOSITION OF RAW MATERIALS (INPUT) IS AS FOLLOWS:

THE COMPOSITION OF FINISHED PRODUCT (OUTPUT) IS AS FOLLOWS:

RAW MATERIALS

MOLTEN SULPHUR (INDUSTRIAL USE)

SULFUR CONTENT:

COLOUR/APPEARANCE:

ODOUR:

BULK DENSITY:

SOURCE:

PACKAGING:

SAFETY DATA SHEET:

BENTONITE CLAY

SILICON BASED AGENT

MANUFACTURING PROCESS – STEPS

SULPHUR BENTONITE PLANT, PROCESS TECHNOLOGY

PHYSICAL MIXING

THE STAGES ARE

USE OF MOLTEN SULPHUR

USE OF SOLID SULPHUR

PREPARATION VESSEL

GRANULATION/PASTILLATION SECTION

SCREENING / BAGGING AND PACKING

LABORATORY ANALYSIS

BLOCK FLOW DIAGRAM (PROPOSED)

PROPOSED PROCESS SCHEMATIC

RESOURCES OPTIMIZATION, RECYCLE & REUSE

GENERATION AND MANAGEMENT OF WASTES

SOLID WASTES

LIQUID WASTES

GASEOUS EMISSION

OTHERS

INDUSTRIAL WASTE MANAGEMENT

SEWERAGE SYSTEM

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE

(STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

SAFETY DATA SHEETS

ENVIRONMENTAL/SAFETY LIABILITY

PRE-PROJECT ACTIVITIES

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

CONCLUSIONS

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

POTENTIAL TURNKEY/ MAJOR PLANT/EQUIPMENT SUPPLIERS

GRANULATION/PASTILLATION

MOLTEN SULPHUR PUMPS

VESSELS & TANKS

HOPPER ASSEMBLY

PACKAGING ASSEMBLY

HEATER/BOILER

COOLING TOWER

DG SET

MSDS – MOLTEN SULPHUR

MSDS – BENTONITE CLAY

MATERIAL SAFETY DATA SHEET

SECTION 1: IDENTITY:

SECTION 2: HAZARDOUS INGREDIENTS:

SECTION 3: HAZARDS IDENTIFICATION AND CAUTIONS:

SECTION 4: FIRST AID MEASURES:

SECTION 5: FIRE FIGHTING MEASURES:

SECTION 6: ACCIDENTAL RELEASE MEASURES:

PERSONAL PRECAUTIONS:

ENVIRONMENTAL PRECAUTIONS:

METHOD OF CLEANING:

SECTION: 7: HANDELING AND STORAGE:

HANDLING:

STORAGE:

SECTION 8: EXPOSURE CONTROL/PERSONAL PROTECTION:

VENTILATION:

RESPIRATORY PROTECTION:

SKIN PROTECTION:

EYE PROTECTION:

SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES:

SECTION 10: STABILITY AND REACTIVITY:

SECTION 11: TOXICOLOGICAL INFORMATION:

ACUTE HEALTH HAZARDS:

CHRONIC HEALTH HAZARDS:

SECTION 12: ECOLOGICAL INFORMATION

ENVIRONMENTAL STATEMENT:

MOBILITY:

DEGRADABILITY:

ACCUMULATION:

ECOTAXICITY:

SECTION 13: DISPOSAL CONSIDERATIONS:

SECTION 14: TRANSPORT INFORMATION:

SECTION 15: REGULATORY INFORMATION:

MSDS – SULPHUR BENTONITE

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)