Detailed Project Report on nicotine based products (nicotine alkaloid 95%, nicotine usp/ep, nicotine polacrilex, nicotine bitartrate dihydrate)

NICOTINE BASED PRODUCTS (NICOTINE ALKALOID 95%, NICOTINE USP/EP, NICOTINE POLACRILEX, NICOTINE BITARTRATE DIHYDRATE)

[CODE NO.4324] 

From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable  benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.

In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.

The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco by Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.

Tobacco Exports from India and Key Markets

• The tobacco export in the month of August 2021 was US$ 72.28 million and the total export during April 2021 to August 2021 was 386.08 million.

• The tobacco export in the month of March 2021 was US$ 85.52 million and the total export during FY21 was US$ 875.09 million.

• In FY21, export of unmanufactured tobacco stood at US$ 517.54 million.

• The total export of flue-cured Virginia (FCV) tobacco in July 2021, was US$ 18.7 million, while for a period from April 2021 to July 2021, it was US$ 139.6 million.

• India export unmanufactured tobacco primarily to Belgium, Korea, Nigeria, Egypt and Nepal. Western Europe is a key market for Indian tobacco export.

Foreign Direct Investment in Tobacco Industry in India

In August 2020, the parliamentary panel proposed permitting regulated foreign direct investment in India’s tobacco production and cigarette manufacturing to stimulate agricultural exports.

The panel proposed establishment of tobacco farms dedicated to exports only to improve outward shipments and to provide benefits to farmers. It also suggested to provide export incentives for tobacco and tobacco products.

Tobacco Board

The Tobacco Board of India is a facilitator for tobacco growers, traders and exporters. By creating synergies between these stakeholders, the Board fosters a vibrant enterprise, with a deep social conscience and strong national commitment. The Board estimates demand and regulates the production of FCV tobacco to match demand to ensure a fair price for the produce. It assists tobacco farmers in securing crop loans, quality seeds, fertilisers and other critical inputs, and also counsel’s farmers on GAP to produce quality tobaccos to meet the evolving international demand. In addition, the Board conducts auction for the sale of tobacco in a competitive and transparent environment. On the export front, the Board strives to improve the existing markets and develop new markets for Indian tobacco and tobacco products by undertaking brand building exercises and participation in international tobacco exhibitions.

COST ESTIMATION

Plant Capacity                                   1.76 MT/Day

Land & Building (5000 sq.mt.)  Rs. 10.69 Cr

Plant & Machinery                               Rs. 1.58 Cr

Working Capital for 3 Months    Rs. 19.57 Cr

Total Capital Investment                   Rs. 32.15 Cr

Rate of Return                                      82%

Break Even Point                                20%

INTRODUCTION

TOBACCO EXPORTS FROM INDIA AND KEY MARKETS

FOREIGN DIRECT INVESTMENT IN TOBACCO INDUSTRY IN INDIA

TOBACCO BOARD

USES AND APPLICATION OF NICOTINE BITARTRATE DIHYDRATE

PROPERTIES OF NICOTINE SULPHATE

HAZARD AND SHIPPING REGULATION:-

APPLICATION OF NICOTINE POLACRILEX

ADVANTAGE OF NICOTINE POLACRILEX

NICOTINE POLACRILEX/RESINATE USP/EP 20%

NICOTINE POLACRILEX/RESINATE USP/EP 15%

USES AND APPLICATION OF NICOTINE ALKALOID 95%

NICOTINE ALKALOID 95%

SPECIFICATIONS

OTHER INFORMATION

PROPERTIES OF NICOTINE POLACRILEX 20%

PRODUCT SPECIFICATION:

COMPOSITION:

MARKET OVERVIEWOF NICOTINE AND NICOTINE PRODUCTS IN INDIA

NICOTINE/NICOTINE DERIVATIVES FROM TOBACCO:

NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:

STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA

COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES

CONCLUSIONS AND RECOMMENDATIONS:

COMMERCIALLY IMPORTANT NICOTINE DERIVATIVES AND PRODUCTS AT PRESENT ARE:

SOME OF THE IMPORTANT PATENTED PROCESS INCLUDES:

RECOMMENDATIONS:

MARKET OVERVIEW OF NICOTINE GUMS

PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE BASED PRODUCTS

DETAILS OF NICOTINE 95% MANUFACTURE

MASS BALANCE AS PER BATCH QUANTITY

MASS BALANCE/MONTH

PROCESS

DETAILS OF NITONINE USP/EP MANUFACTURE

CHEMICAL REACTION

MASS BALANCE PER BATCH

MASS BALANCE PER MONTH

PROCESS

DETAILS OF NICOTINE PLACRILEX MANUFACTURE

MASS BALANCE AS PER BATCH QUANTITIES

MASS BALANCE/MONTH

PROCESS

MANUFACTURE OF NICOTINE API

MASS BALANCE SHEET FOR NICOTINE

OUTPUT/KGS OF PRODUCT (KGS)

MANUFACTURING PROCESS OF NICOTINE POLACRILEX (USP/EP)

CAP-300KGS PER BATCH

MASS BALANCE PER BATCH

BATCH SIZE: 0.3 TON OR 300 KGS

NO OF BATCH: 8.3 PER MONTH

MASS BALANCE PER BATCH

MASS BALANCE PER MONTHSFOR NICOTINE OLACRILEX USP/EP CAP: 4 TONS /MONTH

MANUFACTURING PROCESS OF NICOTINE BITARTRATE DIHYDRATE

CHEMICAL REACTION

MATERIAL BALANCE SHEET FOR NICOTINE BITARTRATE DIHYDRATE

OUT/KGS OF PRODUCT (KGS)

PROCESS DETAILS OF NICOTINE (USP)

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM FOR NICOTINE

PROCESS FLOW DIAGRAM FOR NICOTINE POLACRLEX

PROCESS FLOW DIAGRAM FOR NICOTINE DITARTRATE DIHYDRATE

IMPLEMENTATION SCHEDULE:-

TECHNOLOGY SUPPLIERS FOR NICOTINE BASED PRODUCTS

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF REACTION VESSEL

SUPPLIERS OF INDUSTRIAL FILTERS

SUPPLIERS OF DISTILLATION UNITS

SUPPLIERS OF EVAPORATORS

SUPPLIERS OF DIGESTER TANKS

SUPPLIERS OF CRYSTALLIZATION TRAY

SUPPLIERS OF CENTRIFUGE MACHINE

SUPPLIERS OF STORAGE TANK

SUPPLIERS OF WATER SOFTENING PLANT

SUPPLIERS OF STEAM BOILERS

SUPPLIERS OF GENERATOR (D.G. SET)

SUPPLIERS OF PACKING MACHINE

SUPPLIERS OF CONVEYOR BELT

SUPPLIERS OF ELEVATORS, ESCALATORS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)