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    technology of building materials and chemicals with processes (hand book)

    technology of building materials and chemicals with processes (hand book)
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      TECHNOLOGY OF BUILDING MATERIALS  AND CHEMICALS WITH PROCESSES

      DETAILS OF CONSTRUCTIONS CHEMICALS


      Construction Chemicals and Their Utilities
      Concrete Mix Design Details

      SUPER PLASTICIZERS IN CONCRETE

      Background
      Types of Super Plasticizers
      Effect of Super Plasticizers
      Improvements in the Properties of Concrete
      Consistency Change and Water Reduction
      Strength Development
      Saving in Cement
      Long Term Strength Development
      Conclusions

      MINERAL ADMIXTURES

      Pozzolans
      Artificial Pozzolans
      Classification
      Cncrete with microsilica (Silica Fume)
      Rheological Behaviour of Fresh Concrete
      Other Important Properties
      Highest Strength
      Weight Savings
      Permeability to Water
      Corrosion Resistance
      Chloride Penetration and Carbonation
      Other Advantages
      Set Controlling Chemicals
      Air Entraining Admixtures
      Accelerating Admixtures
      Set Accelerators
      How do Aluminate Accelerators work chemically in the Hydration Process
      Modified Sodium Silicates/ Water Glass
      New Developments
      Water Reducing and Set Controlling Admixtures
      Fluid Microconcrete - Properties and Application
      The Original Requirement characteristics of the fluid Microconcrete
      Flow
      Permeability
      Shrinkage
      Bond
      Strength and Compatibility
      Placing Fluid Microconcrete
      Renderoc LA
      Conclusion
      Two Component, Non-Chloride Additive Gives Shotcrete Flexiibility
      Delvocrete System
      Wet Mix Method
      Dry Mix Method
      A light weight Filler Composed of Hollow, Alumino Silicate
      Microspheres
      Lightweight
      Spherical
      Temperature Resistant
      Insulating
      Pozzolanic
      Strength

      USE OF PHOSPHOGYPSUM ANHYDRITE IN CONSTRUCTION WORKS

      Properties of Phosphogypsum Anhydrite Plaster
      Chemical Properties
      Physical Properties
      Uses of Phosphogypsum Anhydrite Plaster
      Masonry Mortars
      Internal Plastering
      Phosphogypsum Anhydrite Plaster and Sand
      As a Finish and Base Coat Plaster
      Light Weight Blocks
      Anhydrite Saw Dust Blocks
      Anhydrite Foamed Slag Blocks
      Neat Plaster Blocks
      Neat Anhydrite Plaster Blocks
      Acoustic Tiles

      USE OF 53 GRADE CEMENT FOR PRODUCTION OF HIGH QUALITY CONCRETE

      A Comparison of 33, 43 and 53 Grade Cements
      Manufacture
      Relationship between Water cement Ratio and 28 Day
      Concrete Strength
      Economics in Concrete by use of 53 Grade Cement
      Nominal Mix Design  
      Design Mix Concrete
      Design Mix for Prestressed Concrete Poles
      Concrete Mix Design New Curve for 53 Grade Cement
      Conclusion

      CONCRETE BLOCK FROM BRICKS

      Manufacture of Blocks
      Selection and Proportion of Ingredients
      Mixing of Ingredients
      Placing and Vibration of Concrete
      Curing
      Application of Concrete Blocks
      Advantages of Using Concrete Blocks

      ASSESSMENT OF FLYASH LIME SOIL MIXTURES FOR UTILIZATION IN MANUFACTURE OF BRICKS AND CONSTRUCTION MATERIALS

      Flyash Utilization
      Properties
      Flyash
      Lime
      Soil
      Results and Discussions Unconfined Compressive Strength
      California Bearing Ratio (CBR) Test
      Hand Moulded Bricks
      Pressure Moulded Bricks
      Conclusion

      REINSTATEMENT OF INDUSTRIAL FLOORS

      Materials for Reinstatement Overlays
      Shrinkage
      Restrained Shrinkage Testing
      Rheological and Setting Time Properties
      Mechanical Properties
      Equipment for Applying Industrial Floor Overlays

      POLYMER BASED TILE ADHESIVES

      Monomer and Polymers
      Polymer Cement Concrete
      Polymer based Tile Adhesives
      Applications
      Methodology
      Testing of Tile Adhesive
      Shear Adhesion Test
      Test Result

      MASONRY CEMENT FROM INDUSTRIAL WASTES

      Background
      Masonry Cement
      Present Status
      National Impact
      Masonry Cement in Gujarat
      Masonry Cement Mortars
      Performance of Masonry cement
      Performance in the Laboratory
      Performance in the Field

      EXTRUDED CLAY PRODUCTS

      Introduction
      Choice of Technology
      Plant for MechanizedShaping
      CBRI Brick Extrusion Machine
      Cutting of Extruded Column
      Hand Operated Cutting Table
      Semi Automatic Cutting Table
      Semi Mechanized Process of Brick Making
      Project Profile
      Availability of Plant
      Applications
      Clay fly Ash Bricks
      Canal Lining Tiles
      Facing Tiles
      Other Products


      COMPRESSIVE STRENGTH OF BRICK MASONRY

      Materials Used
      Testing Programme
      Results and Discussion

      LIGHT WEIGHT BUILDING MATERIALS

      Light Weight Roofing Sheets
      Asphaltic Paper Board
      Raw Materials
      Pulping
      Refining
      Board Making
      Water Proofing Treatment
      Novel Features
      End Uses
      Walls/Partition
      Fibre Board From Cellulosic Waste
      Process
      Binder
      Novel Features
      Rice Husk Composite Board
      Process
      Novel Features
      End Uses

      PRODUCTION OF CALCIUM SILICATE BRICKS

      Manufacturing Process
      Plant and Machinery
      Material Handling System
      Shaping or Pressing Section
      Autoclave and Boiler Section
      Work Done At CBRI
      Engineering Properties of the Bricks

      FLYASH LIME BRICKS

      Advantages  of Flyash Lime Bricks
      General
      Technical
      Technology
      Potentiality of Flyash Lime Bricks
      Role of BMTPC
      Conclusion


      RIGID PVC FOAM SHEETS

      Raw materials
      Production Processes
      Solvent Gas or Physical Foaming Process
      Gas Releasing or Chemical Foaming Agent Process
      Properties
      Comments

      PRECAST HOLLOW CORE SLABS

      Prestressed Precast Hollow Core Slabs
      Technical Details
      Speed of Erection
      Saving in Cement
      Minimum of Wet Concrete
      Finished Soffits
      Long Spans Achievable
      Diaphragm Action
      Fire Resistance
      Preformed Site Services
      Immediate Working Platform
      Flexibility of Design Approach
      Structural Efficiency
      Elimination of Edge Shuttering
      Rigorous Quality
      Production
      Casting of Beds and Pulling of Strands
      Tensioning of Strands
      Concrete Transportation
      Extrusion, Hole Manufacturing Slab Covering
      Cutting
      Lifting, Drilling the Drainage Hole
      Transportation to Stockyard
      Handling the Slabs in the Stockyard
      Technology

      WATER PROOFING BY WATER DESPERSIBLE POLYURETHANE COATINGS

      Types of Polyurethane Coatings
      Polyurethanes
      Water Dispersible Coatings
      Historical
      Chemical Nature
      Physical Properties
      Environmental Impact
      Application Methods and Curing
      Desired Requirements with Respect to Buildings
      Conclusions

      CALCIUM SILICATE BRICKS, BLOCKS AND TILES

      Benefits
      Dimensions and Applications
      Cost Effectiveness

      WATERPROOFING MATERIALS AND METHODS

      Protective Surface Coatings
      Intergral Waterproofing Systems
      Waterproofing by Chemical Grouts
      Injection System
      Field Studies at Salal H.E. Project
      Efficacy of Chemical Grouts
      Conclusions

      NEW TRENDS IN WATERPROOFING

      Definition
      Objective and Design Considerations
      Materials and Standards

      WATERPROOFING BY POLYMER MODIFIED CEMENTITIOUS COMPOSITES COATING

      Properties and Advantages
      Definitions
      Properties
      Chemical Resistance
      Bond Strength to Existing Surfaces
      oefficient of Thermal Expansion
      Advantages
      Specification
      PMCC Coating
      Cement
      Liquid Polymer Blend
      Aggregate
      Water
      Mixing of PMCC Coating Materials
      Execution
      Preparation of Surface
      Installation of PMCC Coating
      Curing of PMCC Coating

      ELASTOMERIC POLYURETHANE WATERPROOFING

      Polyurethane
      Properties of Polyurethane
      Applications
      Comparision with other Waterproofing System
      Conclusions

      FIBREGLASS REINFORCED PLASTICS WATER STORAGE TANKS

      Water Storage Tanks
      District Advantages of FRP water storage tanks over steel and concrete tanks
      Manufacturing Methods
      Raw Materials
      Process
      Advantages of FRP over polyethlene water storage tanks
      A study on FRP Panel Type Water storage tanks
      Basic Raw Materials
      Construction layup Sequence
      Weight Fibreglass
      Flanges along the sides of the panel
      Resin
      Costing
      Approx, Selling Rate
      Notes

      FRP PRE FABRICATED CABINS AND SHELTERS

      Design Principles
      Sandwich Construction
      Design Requirement
      A plan for thedesign process
      Size of Unit
      Functions
      Rigidity
      Shape
      Stress Flow
      Cnnections
      Fase of Manufacture
      Texture
      Colour
      Combustibility

      FIBREGLASS PRODUCTS

      Fibreglass Reinforced Plastics Rooflite Sheets
      A Comparision of Construction Costs
      Conclusion
      Fibreglass Doors
      Disadvantages of Conventional Materials
      Some Cost Comparisons
      Why GRP Doors
      Government Policy
      Psychological Inhibitions and Hesitations
      Recommendations
      Glassfibre Reinforced Plastic Pipes
      Construction and Design
      Benefits
      Applications
      Municipal Water Supply and Waste Water
      Oil and Gas Industry
      Power Industry
      Mining Industry
      Heating and Air Conditioning Industry
      Agriculture Industry
      International Standards

      FRP ROOFLIGHT SHEETS FOR DAYLIGHTING

      Fibreglass Reinforced Plastic (FRP)
      FRP Rooflight Sheets

      ASPHALTIC ROOFING SHEETS

      Composition
      Production
      Applications
      Roofing Role of Galvanized
      Corrugated Sheets

      RED MUD PLASTIC CORRUGATED ROOFING SHEETS

      Properties of RMP Sheets
      Composition of RMP
      Applications
      Specifications

      ALUMINIUM CORRUGATED SHEET

      Advantages
      Corrosion resitance
      Strength
      Lightness
      High heat reflectivity
      Choice of Industrial Troughed profile
      Lengths up to 7m
      Stucco embossed finish
      Convenience
      Economy
      Case History
      High resale value
      A.C. Sheets

      READY MIXED CONCRETE

      Ready Mixed Concrete in Advanced Countries
      The Indian Scenario
      RMC in India Prospects
      Standard Specifications
      Mix Design
      Quality Control
      Production and Delivery
      Conclusion

      WATER PROOFING BY FERROCEMENT

      Materials
      Cement
      Sand
      Water
      Reinforcing Mesh
      Admixtures
      Mix Propertions
      Procedure of Waterproofing Treatment
      Conclusion

      TIMBER SUBSTITUTES

      Metals
      Polyvinyl Chloride
      Fibre Boards
      Precast RCC Frames
      Particle Board
      Fibre Glass Reinforced Plastic
      Plantation Timber
      Red Mud Jut Fibre Polymer Composite
      Expanded Polystyrene Composite
      Glass Reinforced Gypsum
      Other Substitutes
      Conclusion

      CLAY FLYASH BRICKS

      Clay flyash Brick A Potential Building Materials
      Extrusion Plant
      De-airing Brick Extrusion Machine
      Lower Deck Main Auger Section
      Upper Deck Clay Mixer Pug Sealer Vacuum Chamber Section
      Vacuum Chamber and Deairing
      Semi Automatic Cutting Table
      Plant Operation
      Pilot Plant Trials
      Technology for Commercial Production
      Conclusion

      REINFORCED FLYASH BRICKWORK

      Materials Used
      Test Specimens
      Experimentation
      Results and Discussion
      Conclusion


      GLASS FIBRE REINFORCED PLASTICS

      Properties and Advantages
      Applications of GRP
      Translucency Application
      Prefabricated House
      Cladding
      Water Storage Tanks
      Doors and Windows
      Sanitaryware
      Mass Seating System
      Structural Profiles
      Conclusion

      AUTOCLAVED AERATED CONCRETE BLOCKS

      Characteristics
      Light Weight
      Economical
      ThermalInsulation
      Sound Insulation
      Fire Resistance
      Moisture Resistance
      Workability
      Fixings
      Surface Finishing
      Cost Analysis Study
      Conclusion

      FLOORING TILES

      Types of Flooring Tiles
      Wood or Parquet Flooring
      Cork Tile
      Cement concrete Tiles
      Magnestic Flooring Tiles
      Unglazed Ceramic Tiles
      Natural Marble and Granite  Tiles
      Asphalt Tile
      Rubber Tile
      Vinyl Asbestos Tile
      Vinyl Tile
      Plastic Terrazzo Tile
      Vinyl Cushioned Flooring
      International Scenario
      Discussion
      Conclusion

      SAND LIME/CALCIUM SILICATE BRICKS

      General
      Materials
      Dimensions and Tolerances
      Classification
      Physical Characteristics
      Compressive Strength
      Drying Shrinkage
      Sampling and Criteria for Conformity

      FLYASH LIME BRICKS

      General
      Materials
      Flyash
      Bottom Ash
      Sand
      Lime
      Additive
      Dimensions and Tolerances
      Classification
      Physical Characteristics
      Compressive Strength
      Drying Shrinkage
      Efflorescence Test
      Water Absorption
      Sampling and Criteria for Conformity

      CLAY FLYASH BRICKS

      General
      Dimensions and Tolerances
      Physical Characteristics
      Classification
      Compressive Strength
      Water absorption
      Effiorescence
      Sampling and Criteria for Confirmity

      CLAY FLOORING TILES

      General
      Dimensions and Tolerances
      Tolerances
      Length and Breadth
      Thickness
      Warpage
      Classification
      Sampling
      Details of Test
      Water Absorption Test
      Flexural Strength Test
      Non Compliance with Tests

      BURNT CLAY FLAT TERRACING TILES

      General
      Machine Made Tiles
      Dimensions and Tolerances
      Tolerance
      Physical Characteristics
      Water Absorption
      Flexural Strength
      Warpage
      Sampling and Testing
      Hand Made Tiles
      General
      Dimensions and Tolerances
      Tolerances
      Physical Characteristics
      Water Absorption
      Compressive Strength
      Warpage
      Sampling and Testing

      FIBROUS GYPSUM PLASTER BOARDS

      General
      Materials
      Fibre
      Methods of Manufacture
      Dimensions and Tolerances
      Finish
      Physial Characteristics
      Visual Inspections
      Transverse Bending Test
      Surface Hardness Test
      Test for Determining Fibre Contents
      Sampling and Testing


      PRECAST SOLID CEMENT CONCRETE BLOCKS

      General
      Dimensions and Tolerances
      Building Dimensions
      Tolerances
      Materials
      Mould
      Casting and Curing
      Casting
      Curing
      Physical Properties of the Block
      Method of Construction

      PRECAST CONCRETE STONE MASONRY BLOCKS

      General Dimensions and Tolerances
      Tolerances
      Materials
      Casting and Curing
      Mix
      Placing and compaction
      Curing
      Physical Requirements
      General
      Classification
      Compressive Strength
      Water Absorption
      Method of Construction
      Laying of blocks
      Curing
      Serivce pipes and electrical fittings

      HOLLOW OR SOLID LIGHTWEIGHT CONCRETE MASONRY UNITS

      General Dimensions and Tolerances
      Materials
      Cement
      Light weight aggregate
      Additives and Admixtures
      Casting and Curing
      Concrete Mix
      Casting of blocks
      Curing
      Drying
      Physical Requirements
      Classification
      Drying Shrinkage
      Surface Texture and Finish

      REINFORCED CONCRETE DOOR AND WINDOW FRAMES

      General
      Dimensions and Tolerances
      Materials
      Casting and Curing
      Mould
      Construction and finish
      Positioning of reinforcement
      Casting
      Arrangements for Fixtures and Fittings
      Hinge directly attached to frame
      Hinge welded to frame
      Tower bolts
      Hold fasts
      Method of Construction

      FERROCEMENT DOOR SHUTTERS

      General
      Dimensions and Tolerances
      Panelled or flush shutters size
      Thickness of Panelled Shutters
      Weight
      Tolerances
      Materials
      Casting and Curing
      Mesh Preparation
      Casting
      Demoulding
      Curing
      Method of Construction
      Painting

      PRECAST FERROCEMENT WATER TANKS

      General
      Capacity
      Dimensions and Tolerances
      Materials
      Method of Construction
      Reinforcement
      Casting and curing
      Casting Platform
      Casting
      Curing
      Painting
      Cover Slab
      Water Tightness Test

      PRECAST CONCRETE MANHOLE COVERS AND FRAMES

      General
      Dimensions and Tolerances
      Materials
      Cement
      Aggregate
      Concrete
      Reinforcement
      Fibres
      Classification
      Lifting Device
      Finishing and Coating
      Physical Requirements
      General
      Load Test

      DETAILS OF MACHINERIES

      Precast Concrete Door/Window
      Frame Making Machine
      Better Quality, Speedy Production
      Setting up a Project
      Project Cost
      Plant/Machinery Requirements
      Properties
      Additional Information
      Machine for Ferrocement Roofing Channels
      Machine Specifications
      Setting up a Project
      Project Cost
      Plant and Machinery requirements
      Product specifications
      Alternate Station Hydraulic Press
      Salient Features
      Machine Specifications
      Setting up a Project
      Project Cost
      Plant/Machinery requirements
      Additional Information
      FingerJointing and Shaping Machine for Plantation Timebers
      Project Objectives
      Capabilities of the Machine
      Machine Description
      Machine Specifications
      Finger Shaping Machine
      Finger Jointing Press
      Setting up a Project
      Manufacture of finger jointed lumber
      Production Capacity
      Shaper capacity
      Press capacity
      Net sales value
      Processing cost
      Flyash Sand Lime Brick Making Machine
      Technical Specifications
      Specifications of Product
      Operational Controls
      Setting up a Project
      Project cost
      Plant and machinery requirements
      Additional information
      Solid/Hollow concrete Block making machine
      Machine Specifications
      Setting up project
      Project cost
      Plant/Machinery requirements
      Additional information
      Ferrocement C-Beam (Rafter) Machine
      Salient Features
      Machine Specifications
      Setting up a Project
      Project Cost
      Plant/Machinery requirements
      Additional Information
      Ferrocement wall panel machine
      Salient Features
      Machine Specifications
      Setting up a Project
      Project Cost
      Plant/Machinery requirements
      Additional information
      Precast concrete Plank and Joist casting machine
      A RCC Plank Casting Machine
      Salient Features
      Machine specifications
      RCC Joist casting machine
      Salient Features
      Machine specifications
      Setting up a Project
      Project Cost
      Plant /Machinery Requirements
      Additional Information
      Precast Concrete L-Panel Making Machine
      Salient Features
      Machine Specifications
      Setting up a Project
      Project Cost
      Plant /Machinery reqirements
      Additional Information
      Ferrocement Door Shutter Making Machine
      Machine Specifications
      Clay Flyash Brick Making Machine
      Capacity of the press
      Machine Specifications
      Automatic Coal Stoker for Brick and Tile Industry
      The Present System of Firing
      The Design of Coal Stoker
      Stone/Coal Disintegrator (Crusher)
      Salient Features
      Machine Specifications
      Multipurpose Stone Processing Machine
      Salient Features
      Machine Specifications
      Hot Press for Manufacture of Bamboo Material Corrugated Roofing sheet
      Specifications of Hydraulic Hot Press
      Directional Vibro Press
      Salient Features
      Machine Specifications
      Small Size Machine
      Medium Size Mahine
      Large Size Machine
      Setting up a Project
      Project Cost
      Plant/Machinery requirements
      Additional Information


      MANUFACTURING OF MOSAIC TILES

      Classification of Mosaic Tiles
      General Purpose Tiles
      Designer Tiles
      Chequered Tiles
      Heavy Duty Tiles
      Standard Sizes of cement tiles
      Manufacturing of Mosaic Tiles
      Raw Materials
      Preparation of Mortar Mix
      Machinery and Equipment
      Tiles Moulding
      Precautions
      Testing of Tiles

      MINI CEMENT PLANT

      Salient Features
      Capacity
      Production Process
      Plant and Equipment
      Raw Mills Section
      Kiln Section
      Cement Mill Section
      Land Requirement
      Raw Materials
      Power Consumption
      Man Power Labour

      HIGH ALUMINA CEMENT

      Raw Materials
      Formulation
      Raw Materials Requirement
      Manufacturing Process

      AUTOMATIC BRICK PLANT

      Process of Manufacture
      Manufacturing Operations

      MINI CEMENT PLANT

      Oridinary Portland Cement
      Portland Blast furnace slop cement

      GLAZED CERAMIC TILES

      Process of Manufacture

      POLYMERIC ROOFING FELT

      Manufacturing Process of Polymeric Roofing Felt
      Coating
      Mineral Surfacing
      Texturing
      Finish or Cooling Looper
      Shingle Cutter
      Roll Roofing Winder
      Controls & Inspection
      Ware Housing

      BRICKS FROM FLY ASH

      Process of Manufacture

      F R P PRODUCTS

      Manufacturing Process

      CERAMIC GLAZED WALL AND FLOOR TILES (THIRD FIRING GLOSSY TECHNOLOGY)

      Manufacturing Process of Ceramic Glazed wall tiles (By Triple firing Glossy Technology)
      Manufacturing Process of Ceramic Glazed Floor Tiles

      BUILDING HARDWARES OF ALUMINIUM

      Manufacturing Process
      Technical Aspects
      Production Process
      Aluminium Hinges
      Tower Bolts
      Handles

      HOLLOW CONCRETE BLOCKS (BRICKS)

      Manufacturing process

      COMPUTERISED HOT MIX CONCRETE PLANT

      Special Features of Computerised Hot Mix Plant

      REFRACTORIES WITH CERAMICS (CERAMICS tILES (GLAZED), CROCKERY, HIGH ALUMINA CERAMICS, REFRACTORY, FIRE BRICKS) INTEGRATED COMPLEX

      Manufacturing Process
      Process of Manufacture
      Process of Manufacture of Fire Bricks

      SANITARY WARES AND WALL TILE/FLOOR TILE

      Process of Manufacture of Sanitary Wares
      Body preparation
      Shaping
      Glazing
      Preparaton of Plaster Mould
      Process of Manufacture of Tiles

      PRE STRESSED CONCRETE RAILWAY SLEEPERS
      Manufacturing Process

      CEMENT TILES, RCC PIPE, SFRC PRECAST SLABS, MAN HOLE COVER, ENTERLOCKING TILES, CEMENT GRILLS ETC.

      Raw Materials

      RE ROLLING OF SARIYA (TOR)

      Manufacturing Process (Saryiya)
      Draught & Reduction
      Elongation
      Spread
      Type finishing Pass
      The leading oval pass

      SUPPLIERS OF PLANT AND MACHINERY

      SUPPLIERS OF RAW MATERIALS


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