CANVAS CLOTH (5000 METERS PER DAY)

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Product Description

Industry Overview

Canvas is a rugged, heavy and stiff fabric traditionally made from unbleached coarse cotton, linen or jute yarns, as well as blends of these fibres. Canvas fabrics are generally water-proofed and are widely used for applications such as tents, sails, awnings, belting and hose pipes.

The canvas industry developed significantly during World War II, when cotton and jute industries cooperated to produce cotton-jute union fabrics capable of meeting demanding service requirements. Cotton canvas generally uses a single-warp woven construction, whereas jute and jute-cotton union canvas use a double-warp structure. Jute canvas was introduced during the war as a substitute for cotton canvas to conserve cotton for special requirements.

Jute canvas is a closely woven fabric made from better spinning grades of white and tossa jute and typically weighs 14–24 Oz per Yd at 36-inch width. Higher grades use high-quality tossa jute, with particular attention given to warp-yarn regularity to minimize thick and thin sections that can cause holes and subsequent proofing problems. Canvas has a distinctive plain-weave construction in which warp and weft threads interlace in an alternating pattern, providing strength, stability and durability for demanding applications.

Cost Estimation

Particulars Value
Plant Capacity 5000 Mtr/day
Land & Building ( 4000 Sq.Mtr) Rs. 4.39 Cr
Plant & Machinery Rs. 4.03 Cr
Working Capital for 1 Month Rs. 1.63 Cr
Total Capital Investment Rs. 10.62 Cr
Rate of Return 36%
Break Even Point 53%

Content Index

  • USES & APPLICATION
  • HANDLING OF CANVAS
  • CANVAS TECHNICAL SPECIFICATION
  • RAW MATERIALS
  • PROPERTIES AND BENEFITS
  • TYPES OF CANVAS CLOTH/FABRIC
  • MARKET OVERVIEW OF CANVAS FABRIC
  • B.I.S. SPECIFICATION
  • STEPS IN CANVAS CLOTH MANUFACTURE
  • MANUFACTURING PROCESS OFCANVAS FABRIC
  • PROCESS OUTLINE OF CANVAS CLOTH
  • MARKETING AND PACKAGING
  • OF COTTON CANVAS
  • PROCESS FLOW SHEET FOR COTTON CANVAS
  • PROCESS OF CANVAS FABRIC IN DETAILS
  • PLANT LAYOUT
  • PRINCIPLES OF PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • EXPLANATION OF TERMS USED
  • IN THE PROJECT REPORT
  • PROJECT IMPLEMENTATION SCHEDULES
  • RAW MATERIAL SUPPLIERS ADDRESSES
  • COTTON YARN :-
  • PLANT & MACHINERY SUPPLIER ADDRESSES
  • MASS AND ENERGY BALANCES
  • ENVIRONMENTAL CLEARANCE

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Canvas cloth is a heavy, rugged and durable woven fabric used for demanding applications. It can be manufactured from cotton, linen, jute or blends such as cotton-jute union fabric. Canvas commonly features a plain-weave construction, where warp and weft yarns interlace in an alternating pattern. Depending on the intended application, canvas may also be treated to improve water resistance and other performance characteristics.

Canvas fabric is mainly used where strength, durability and dimensional stability are required. The report identifies applications including tents, sails, awnings, belting and hose pipes. Its heavy construction and plain weave make it suitable for products that need to withstand regular mechanical stress and demanding service conditions. Additional finishing or proofing treatments can be applied depending on the required end use.

Canvas can be manufactured using cotton, linen, jute or combinations of these fibres. The report specifically describes cotton canvas and jute or jute-cotton union canvas. Jute canvas can be produced from suitable grades of white and tossa jute, with higher-quality products requiring careful selection of yarn and attention to warp regularity. The choice of fibre and yarn characteristics depends on the required fabric construction, strength and end application.

Canvas fabric typically uses a plain-weave construction. In this structure, warp and weft threads pass over and under one another in an alternating pattern, creating a stable and durable fabric. The report notes that cotton canvas is a single-warp woven fabric, while jute and jute-cotton union canvas have a double-warp structure. These construction characteristics contribute to the strength and suitability of canvas for heavy-duty applications.

Canvas is considered durable because its heavy yarns and closely structured weave provide strength and stability. Its characteristic plain weave distributes the warp and weft threads through an alternating interlacing pattern, creating a robust fabric structure. Canvas generally has a relatively low thread count because of its thickness, which contributes to its distinctive texture and durability. Appropriate fibre selection, yarn quality and finishing can further influence performance in specific applications.

Jute canvas is a closely woven heavy fabric manufactured from suitable jute yarns and was historically introduced as a substitute for cotton canvas. The report describes it as being made from better spinning types of white and tossa jute and notes that high-quality grades use premium tossa jute. Particular attention is required during yarn selection and preparation to maintain regularity in the warp, helping to reduce defects that may create holes or cause difficulties during subsequent proofing.

The reported plant capacity is 5000 Mtr/day. This capacity is stated in the project report's cost estimation section for the proposed canvas cloth project. Actual production planning and operational output can depend on factors such as machinery configuration, working hours, yarn availability, fabric specifications, process efficiency, maintenance requirements and quality standards. The project report also contains sections covering manufacturing processes, plant layout, raw materials, machinery suppliers and mass and energy balances.

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