Detailed Project Report on anti shock paving tiles (rubber tiles)

                                                
ANTI SHOCK PAVING TILES (RUBBER TILES)

[CODE NO.1731]


The benefits of reusing tire scrap are obvious. It diverts millions of tires from the solid waste stream. It saves energy and resources. It avoids new or additional toxic manufacturing inputs.

Heaps of scrap tires are no better than reservoirs loaded with fly ash from coal fired power plants. Both fly ash and tire scrap are on the edge of being classified as hazardous wastes. Pollutants rise from festering pools of ash and smoldering piles of tires. The toxic compounds fall into nearby communities. Beneath these stews, heavy metals and polyaromatic hydrocarbons migrate into streams and aquifers.

But does shifting these wastes indoors represent a positive alternative?

Avoiding Contaminants in Tire-Derived Flooring describes the origins and fate of crumb rubber used in building materials. It concludes that tires contain a host of toxic ingredients to which people may be exposed when this material is brought into homes, schools, gyms and offices.

This Healthy Building Network investigation concludes with these recommendations:

• Tire crumb processors should start screening tire crumb for toxic ingredients.
• Processors should obtain third-party certification that crumb does not contain toxic ingredients above thresholds of concern.
• Flooring manufactures should only use tire crumb that has third-party certified screening procedures.

These are not current practices. Given the current situation, the Healthy Building Network does not recommend the use of Tire-Derived flooring in interior applications, especially where children may come into direct contact with the flooring.

COST ESTIMATION

Plant Capacity                                   80.00 TILES/day
 Land & Building (6000 Sq.Mtr)              Rs. 27.00 Lacs
Plant & Machinery                               Rs 1.47 Cr       
W.C. for 3 Months                                 Rs. 75.80 Lacs  
Total Capital Investment                        Rs. 2.57 Cr           
Rate of Return                                     33%  
Break Even Point                                51%


INTRODUCTION                                            
OVERVIEW OF CRUMB RUBBER                                
CRUMB RUBBER PRODUCT RANGE                            
RUBBER TILES MANUFACTURE AND BENEFITS                    
RUBBER FLOOR TILES SPECIFICATION                            
TYPES OF RUBBER FLOORING AND ITS APPLICATION                
MARKET SURVEY                                            
ADVANTAGE AND DISADVANTAGE    OF RUBBER FLOORING                
CARE AND MAINTENANCE OF RUBBER FLOORING                    
RUBBER FLOORING PRODUCTS FROM RECLAIMED RUBBER            
RUBBER TILES CLASSIFICATION AND DESCRIPTION                    
PROCESS DESCRIPTION OF ANTI SHOCK PAVING RUBBER TILES        
PROCESS FLOW DIAGRAM                                    
PRODUCTION METHOD OF FLOOR COVERING                        
SERVICE LIFE OF RUBBER FLOORING AND PREVENTION OF STRUCTURAL DAMAGE                                                
DETAILS OF MOULDING PLANT FOR RECYCLED RUBBER FLOORING        
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF PLANT & MACHINERIES                            
SUPPLIERS OF RAW MATERIAL                                

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT