Detailed Project Report on maize/corn oil from corn germ

MAIZE/CORN OIL FROM CORN GERM
[CODE NO.3210]  

India is predominantly an agricultural country. Due to the progressive increase  in farm produce, a need has been felt to develop more agro/based food processing industries to make gainful utilization of the raw material resources and to provide remunerative prices to the growers. Maize is one of the important commercial food grains grown abundantly in our country.

Main maize growing States in the country are Punjab, Haryana, U.P., M.P., Bihar, Karnataka, Rajasthan. The maize is processed for manufacturing many foods items, corn oil  (Maize Oil) is one of them.

Corn is one of the most successful food, feed and industrial cereal. Industries consume 12-15% of corn production in India. Corn flour, corn oil, cornflake, corn syrup, popcorn, rice corn and corn soap are some popular corn products. Corn oil is a pale yellow oil procured from the kernel of corn. The first commercial production of corn oil took place in 1889. Refined corn oil is tasteless and odorless oil. Corn oil is used as a cooking medium and for manufacturing hydrogenated oil.

COST ESTIMATION

Plant  Capacity                                                  :   6.00 Ton/day         
land & Building (4000 sq.mtrs)                     :    Rs. 1.54 Cr
Plant & Machinery                                             :    Rs. 1.00 Cr
Working Capital for 2 Months                         :    Rs. 2.87 Cr
Total Capital Investment                                  :    Rs. 5.58 Cr
Rate of Return                                                   :    21%
Break Even Point                                              :    57%


INTRODUCTION    
CORN OIL VALUE    
PHYSICAL AND CHEMICAL PROPERTIES OF COIN OIL    
TABLE. APPROXIMATE COMPOSITION OF REFINED CORN OIL NUTRIENT VALUES    
TABLE. FOOD CHEMICALS CODEX SPECIFICATIONS FOR REFINED CORN OIL    
TABLE. TYPICAL CHEMICAL AND PHYSICAL DATA FOR REFINED CORN OIL    
ROLE OF CORN OILIN THE DIET    
LABELING    
FIGURE. NUTRITIONAL LABELING OF CORN OIL    
CHOLESTEROL AND CORONARY HEART DISEASE    
BLOOD PRESSURE    
TRANS FATTY ACIDS    
CHARACTERISTICS AND COMPOSITION OF CORN OIL    
CHARACTERISTICS    
TABLE  CHARACTERISTIC OF CORN OIL    
COMPOSITION OF CORN KERNAL    
TABLE PROXIMATE ANALYSIS OF YELLOW DENT CORN GRAIN    
COMPOSITION OF CORN OIL FATTY ACIDS BY WEIGHT PERCENTAGE
OF TOTAL FATTY ACIDS    
GLYCERDES    
PHOSPHOLIPIDS    
ANTIOXIDANTS    
STEROLS    
LIPOCHROMES    
FATTY ACID    
GLYCARINE    
USES AND APPLICATION    
COMPOSITION OF MAIZE CAKE    
FOOD USESOF CORN OIL    
AS AN OIL INGREDIENT IN A VARIETY OF PACKAGED AND RESTAURANT
  FOODS, INCLUDING    
INDUSTRIAL USEOFCORN OIL    
RAW MATERIALS    
CLIMATE    
VARITIES    
SEED INDEX    
MOISTURE CONTENT    
TABLE   CHARACTERISTICS OF INDIAL AND US    
HYBRID MAIZE AND THE CORRESPONDING GERMS.    
B.I.S. SPECIFICATION    
TABLE 1-REQUIREMENTS OF MAIZE OIL (CLAUSES 4.3 & 8.1)    
CONSTITUENTS AND COMPARISON OF VEGETABLE OIL    
MARKET SURVEY    
OVERVIEW OF EDIBLE OILS IN INDIA    
OVERVIEW OF INDIAN EDIBLE OIL INDUSTRY    
CONSTRAINTS IN OILSEEDS PRODUCTION    
TREND OF REFINED AND CRUDE OIL IMPORT IN TERMS OF VOLUMES AND DUTY    
INTERVENTION OF GOVERNMENT TO TACKLE IMPORT OF EDIBLE OIL    
CONCLUSION    
OUTLOOK    
HANDILING AND STORAGE OF OILS    
AND OILS BEARING MATERIALS    
DETERIORATION IN CRUDE OILS AND OIL-CONTAINING MATERIALS    
PRESENT MANUFATURERS/EXPORTERS/TRADERS OF CORN OIL    
RELATIVE ROLES OR SEED ENZYMES    
AND MICRO ORGANISMS    
INTENSITY    
KINETICS OF LIFOLYSIS    
DETERIORATION IN STORED OILS    
PROCESS OF CORN MILLING FOR CORN GERM    
DRY MILLING    
MANUFACTURING PROCESS OF MAIZE/CORN OIL    
FROM CORN GERM    
SOLVENT EXTRACTION PROCESS    
REFINING    
BLEACHING    
DEODRISATION    
DETAILS OF CORN WET MILLING PROCESS AND REFINING    
FIGURE. THE CORN WET MILLING PROCESS    
PRODUCTS    
REFINING    
FIGURE. CORN OIL REFINING    
TABLE. COMPARATIVE COMPOSITION OF CRUDE & REFINED CORN OIL    
XENIA EFFECT AND HIGH OIL CORN PRODUCTION    
HIGH OIL CORN IMPROVEMENT    
SUPPLIERS OF PLANT MACHINERY    
SEED CLEANER    
SEPARATORS    
BOILER    
ELEVATORS    
SOLVENT EXTRACTION PLANTS    
OIL REFINING EQUIPMENTS    
STORAGE TANKS    
OIL PUMPS    
ROTARY FEEDER    
MIXER    
ROTOMETERS    
VACUUM DRIERS    
FILTER PRESS    
HEAT EXCHANGER    
WATER COOLING    
WEIGHING MACHINE (PLATFORM TYPE)    
SUPPLIERS OF RAW MATERIAL    
GUNNY BAGS    
TIN CONTAINER    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET