Detailed Project Report on sulphur 90% wdg

SULPHUR 90% WDG
[CODE NO.3165]  
 
India is the fourth largest producer of agrochemicals globally, after United States, Japan and China. The agrochemicals industry is a significant industry for the Indian economy. The Indian agrochemicals market grew at a rate of 11% from USD 1.22 billion in FY08 to an estimated USD 1.36 billion in FY09. India’s agrochemicals consumption is one of the lowest in the world with per hectare consumption of just 0.58 Kg compared to US (4.5 Kg/ha) and Japan (11 Kg/ha). In India, paddy accounts for the maximum share of pesticide
consumption, around 28%, followed by cotton (20%). Indian population is increasing and the per capita size of land decreasing, the use of pesticides in India has to improve further. Besides increasing in domestic consumption, the exports by the Indian Agrochemicals Industry can be doubled in the next four years if proper strategies and sophisticated technologies are adopted by the industry.

Industry Structure………

In India, there are about 125 technical grade manufacturers (10 multinationals), 800 formulators, over 145,000 distributors. 60 technical grade pesticides are being manufactured indigenously. Technical grade manufacturers sell high purity chemicals in bulk (generally in drums of 200-250 Kg) to formulators.

Formulators, in turn, prepare formulations by adding inert carriers, solvents, surface active agents, deodorants etc. These formulations are packed for retail sale and bought by the farmers.

The Indian agrochemicals market is characterized by low capacity utilization. The total installed capacity in FY09 was 146,000 tons and total production was 85,000 tons leading to a low capacity utilization of 58%. The industry suffers from high inventory (owing to seasonal & irregular demand on account of monsoons) and long redit periods to farmers, thus making operations ‘working capital’ intensive.

COST ESTIMATION

Plant  Capacity                              :      5.00 Ton/day  
Land & Building (1500 Sq.Mt)    :    Rs. 1.68  Cr
Plant & Machinery                        :    Rs. 1.50 Cr
Working Capital for 2 Months    :    Rs. 71.00 Lac
Total Capital Investment             :    Rs. 4.00  Cr
Rate of Return                              :    16%
Break Even Point                          :    69%

INTRODUCTION    
SPECIFICATION OF SULPHUR 80% WDG    
PROPERTIES AND APPLICATION OF SULPHUR 80% WDG POWDER    
MARKET SURVEY    
EXPORT DATA OF SULPHUR 80% WDG    
PRESENT MANUFACTURERS OF SULPHUR 80% WDG
& SULPHUR 90% WDG POWDER    
FORMULATION OF SULPHUR 80% WDG POWDER    
FORMULATION OF SULPHUR 90% WDG POWDER    
MANUFACTURING PROCESS OF SULPHUR WDG POWDER    
PROCESS FLOW DIAGRAM    
TESTING METHOD FOR WATER DISPERSIBLE POWDER    
MATERIEL SAFETY DATA SHEET FOR SULPHUR 90% WDG    
MATERIEL SAFETY DATA SHEET FOR SULPHUR 80% WDG    
NOVEL WATER DISPERSIBLE GRANULAR COMPOSITION    
GRINDING OF SULFUR    
WETTING AGENT    
FLOW DIAGRAM    
MANUFACTURING METHODS OF WDG    
PROCESSING DETAILS OF SULPHUR 90% WDG    
SUPPLIERS OF PLANT AND EQUIPMENTS    
ADDRESSES OF RAW MATERIALS    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET