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    Complete Technology Handbook on Industrial Gases with Manufacturing Process, Machinery Equipments and Project Profiles

    Complete Technology Handbook on Industrial Gases with Manufacturing Process, Machinery Equipments and Project Profiles
    Complete Technology Handbook on Industrial Gases with Manufacturing Process, Machinery Equipments and Project Profiles
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      Welcome to the "Complete Technology Handbook on Industrial Gases with Manufacturing Process, Machinery Equipments and Project Profiles". This comprehensive guide delves into the fascinating world of industrial gases, offering a detailed exploration of their production processes, machinery, equipment, and project profiles. Whether you're an entrepreneur seeking opportunities in the industrial gas sector, a manufacturer looking to expand your operations, or simply curious about the essential role of these gases in various industries, this book is your definitive resource.

      In this handbook, we navigate through the complexities of industrial gases, providing you with in-depth knowledge about their manufacturing methods, applications across diverse industries, and the machinery and equipment involved in their production. The content is thoughtfully organized to help you grasp the intricacies of this vital field.

      Our primary aim is to equip you with a comprehensive understanding of industrial gases, from their origins to their manifold applications. Whether you are interested in the intricacies of gas separation, the uses of different industrial gases, or the economic aspects of gas production, you will find it all here.

      What You'll Discover:

      • Detailed Manufacturing Processes: Explore the intricacies of gas production, including technologies such as cryogenic distillation, fractional distillation, electrolysis, and more.
      • Machinery and Equipment: Gain insights into the machinery and equipment used in gas production, from air separation units to purification systems.
      • Industrial Gas Applications: Learn about the wide-ranging applications of industrial gases in sectors such as metallurgy, healthcare, energy production, and beyond.
      • Project Profiles: Discover valuable project profiles that offer insights into setting up your own gas production facilities.

      Whether you're an industry professional, an aspiring entrepreneur, or a student of chemical engineering, this guide is designed to cater to your needs. You can delve into specific chapters that pique your interest, or you can explore the entire book to gain a comprehensive overview of the industrial gas landscape. The chapters are systematically organized to facilitate easy navigation and reference.

      We hope this handbook serves as an invaluable companion on your journey through the intricate world of industrial gases. May it inspire innovation, fuel curiosity, and empower you to harness the potential of these gases in diverse applications. Together, let's embark on this enlightening exploration of industrial gases and their profound impact on our modern world.

      The book contains chapters on Industrial Gases - Introduction, Different Types of Industrial Gases and its Uses, Acetylene Gas, Ozone Gas, Air Gases Technology viz Nitrogen, Oxygen and Argon, Noble Gases Technology viz Neon, Krypton and Xenon, The Noble Gas Helium, Technology of Synthesis Gases viz. Hydrogen and Carbon Monoxide, Carbon Dioxide Gas Technology, Natural Gas and Technology, Fuel Gases Technology, Special Gases, Gases Applications in Medicine, Air Separation Technology, Front-End Purification Systems, Industrial Processes of Gas, Photographs of Plant and Machinery, Manufacture of Pure Gases, Plants and Machinery, Plant Economics of Dissolved Acetylene Gas and Bottling Plant of Industrial Compressed Oxygen, Medical Oxygen, Argon, CO2 and Nitrogen, Plant Economics of Hydrogen Production (99.9% Pure) and Oxygen as By-Product, Plant Economics of Industrial Gases Bottling Plant with Various Gas Mixtures, Plant Economics of Liquid Oxygen Bottling Plant, Plant Economics of Oxygen Plant [Cryogenic] Air Separation Method, Plant Economics of Small Oxygen Plant.


      Chapter 1

      Industrial Gases - Introduction

      What defines an industrial gas

      Which gases are classified as industrial?

      Gas processing and LNG

      Gas processing 

      Gas production technology 

      Gases

      Other common industrial gases 

      Important liquefied gases 

      Industrial gas applications 


      Chapter 2

      Different Types of Industrial Gases and its Uses

      Industrial Gases: Details 

      Examples of industries concerned 

      Aeronautics 

      Contents-cum-Index Nitrogen

      Food Packaging 

      Light Bulb Production 

      Chemical Plants

      Tire Inflation 

      Electronics 

      Stainless Steel Manufacturing 

      Pollution Control 

      Pharmaceuticals 

      Mining  

      BTP – Construction  

      Inert gases, what gases are and what they are used for?  

      Active gases, what gases are and what they are used for? 

      Argon industrial gas 

      Carbon dioxide industrial gas

      Oxygen Industrial gas 

      Uses 

      Oxidizers 

      Oxidizer Process Description 

      Flammable Gases 

      Propane 

      Hydrogen 

      Butane 

      Methane  

      Ethylene  

      Acetylene 

      Ammonia 

      Ethane 

      Silane 

      Inert Gases 

      Characteristic of Noble gas 

      Atomic radii 

      Ionization enthalpy 

      Electron gain enthalpy 

      Applications of Inert Gases 

      Helium 

      Neon 

      Argon 

      Krypton 

      Xenon

      Radon 

      Industrial Gases - Supply Chain 

      Production process 

      Air extraction 

      Pressure management 

      Gas compression and expansion 

      Gas laws 

      Effect of pressure 

      Liquefaction of Gases

      Combustion or burning 

      The Fuel gases  

      Carbon 

      Acetylene C2H2 

      Compressed gases and safety

      Compressed gas cylinders 

      Dissolved Acetylene 

      LP-Gas 

      Oxygen 

      Precautions in handling compressed gases 

      Oxygen

      Nitrogen  

      Nitrous Oxide 

      Carbon Dioxide 

      Carbon Monoxide 

      Hydrogen 

      Dissolved Acetylene 

      Ethylene  

      Joining metals 

      Soldering 

      Brazing 

      Welding 

      Braze welding 

      Failure of adhesion 


      Chapter 3

      Acetylene Gas 

      Odor 

      Vapor Density 

      Vapor Pressure 

      Toxicity Data  

      Major Hazards 

      Properties of Acetylene –C2H2 

      Acetylene Uses 

      Production of Acetylene 

      Health Hazards 

      Toxicity 

      Flammability and Explosibility 

      Reactivity and Incompatibility 

      Storage and Handling 

      Accidents

      Disposal 


      Chapter 4

      Ozone Gas

      Ozone Layer Depletion 

      What is Ozone Layer Depletion?

      Causes of Ozone Layer Depletion 

      Chlorofluorocarbons

      Unregulated Rocket Launches 

      Nitrogenous Compounds

      Natural Causes 

      Effects of Ozone Layer Depletion 

      Effects on Human Health 

      Effects on Animals 

      Effects on the Environment 

      Effects on Marine Life 

      Solutions to Ozone Layer Depletion 

      Avoid Using ODS 

      Minimise the Use of Vehicles 

      Use Eco-friendly Cleaning Products 

      Use of Nitrous Oxide should be Prohibited 

      Ozone location 

      Ozone abundance 

      Ozone Gas-Generating Equipment 

      Ozone Generator Rooms 

      Piping, Valves, and Fittings 

      Secondary Containment 

      Materials 

      Identification 

      Automatic Shutdown 

      Manual Shutdown 

      How are people exposed to ozone? 

      How does ozone react in the respiratory tract? 

      What are ozone’s acute physiological and symptom effects? 

      What effects does ozone have at the cellular level? 

      How does response vary among individuals? 


      Chapter 5

      Air Gases Technology viz Nitrogen, Oxygen and Argon

      Components of air 

      Oxygen 

      Nitrogen 

      Carbon dioxide 

      Smoke and dust particles 

      Composition of Air 

      Main Components of Air 

      Oxygen 

      Carbon Dioxide 

      Nitrogen 

      Argon 

      Water Vapour

      Dust Particles 

      Nitrogen, Argon & Oxygen Gas Uses In Metallurgy Engineering

      Oxygen

      Nitrogen

      Argon


      Chapter 6

      Noble Gases Technology viz Neon, Krypton and Xenon

      Members of the Inert Gas Family

      Non-Metallic Behaviour of Inert Gases

      Uses of Noble Gases

      How were the Inert Gases Discovered?

      Neon

      Physical Properties

      Chemical Properties of Neon

      Uses of Neon 

      Krypton

      Element Properties 

      Properties of the element

      Compounds 

      Uses of Krypton

      Applications 

      Precautions 

      Xenon

      Chemical Properties of Xenon 

      Physical properties of Xenon 

      Applications and effects of Xenon 

      Optics and illumination  

      Medicine 

      Interesting Facts about Xenon 

      Applications 

      Precautions 

      Health effects of xenon 

      Effects of xenon on the environment 


      Chapter 7

      The Noble Gas Helium 

      Element Properties 

      Abundance and isotopes 

      Properties 

      Production and uses 

      Helium Gas Cryogenic Purifiers 

      ExtractionHydrogen Gas Cryogenic Purifiers 

      Product Highlights: 

      Why get your purifier from AET? 

      Examples uses of High-Grade Helium Gas 


      Chapter 8

      Technology of Synthesis Gases viz. Hydrogen and Carbon Monoxide

      Steam Methane Reforming (SMR) 

      Membrane 

      Cold Box 

      Pressure Swing Adsorption (PSA) Unit 

      Auto Thermal Reformer (ATR) 

      Membrane

      Cold Box 

      Pressure Swing Adsorption (PSA) Unit 

      Gasification (E-Gas™ and E-Gas Plus®) 

      Hydrogen 

      Properties 

      Combustion 0:29

      Flame

      Reactants 

      Electron energy levels 

      Spin isomers 

      Ortho-hydrogen and parahydrogen 

      Reactivity of hydrogen 

      Hydrogen bond 

      Isotopes of hydrogen 

      Production and applications of hydrogen 

      Analysis

      Carbon Monoxide 

      Sources of Carbon Monoxide 

      Health Effects Associated with Carbon Monoxide 


      Chapter 9

      Carbon Dioxide Gas Technology 

      Chemical and physical properties  

      Carbon Cycle 

      The Primary Sources of CO2 

      Natural CO2 Sources 

      Anthropogenic CO2 Sources 

      Technology of Carbon Dioxide Separation from Flue Gases 

      CO2 Separation Technologies 

      Absorption 

      Solvents 

      Different Cycles for CO2 Adsorption 

      Cryogenic Distillation 

      Membrane Separation 

      Inorganic Membranes 

      Polymeric Membranes 

      Mixed Matrix Membranes 

      Hollow Fiber Membrane 


      Chapter 10

      Natural Gas and Technology 

      Advances in the Exploration and Production Sector 

      Offshore Production – NASA of the Sea 

      Liquefied Natural Gas 

      LNG Delivery Facility with Tanker 

      Natural Gas Fuel Cells 

      How a Fuel Cell Works 

      Natural Gas Technology Resources 

      Natural Gas Technologies R&D 

      Future trends in natural gas technology 

      Intelligent Utility Distribution Networks 

      Radio Frequency Identification (RFID)

      Zero-Emissions Power Plants 

      Benefits, Uses, Importance, Limitations 

      Natural Gas Benefits 

      Natural Gas Importance 

      Natural Gas Usage Limitations 

      Chemical Composition of Natural Gas 

      Isomers 

      Olefin hydrocarbons 

      Cyclic or Ring Hydrocarbons 

      Gases 

      Liquid 

      Solid 


      Chapter 11

      Fuel Gases Technology 

      Types 

      Manufactured fuel gas 

      Well or mine extracted fuel gases 

      Uses

      Decantation Management System work

      Benefits 

      Stationary Fuel Tank Management System 

      Benefits 

      High-Speed Bowser Fuel & Fastfill System for Efficient Refueling 

      Benefits 

      Mobile Fuel Management - Never Run Out of Fuel 

      Need for Mobile Fuel Management System 

      How does Mobile Fuel Management System work? 

      Benefits 

      Turnkey Fuel Management 

      Need for Turnkey Fuel Management Solution 

      How does a Turnkey Fuel Management System work?

      Benefits 


      Chapter 12

      Special Gases 

      Hydrogen 

      Sources of hydrogen 

      Recovery of Hydrogen 

      Hydrogen use in petroleum refineries 

      Refinery in-house recovery of hydrogen 

      Recovery from coke oven gas 

      Hydrogen generation plants 

      Electrolysis of Water 

      Thermal Cracking of Ammonia 

      Treatment of Hydro carbon Feedstock for Hydrogen Recovery 

      Small Steam Reforming Plants 

      (a) Reform ing stage 

      (b) Shift stage 

      Large Hydrogen Generation Plants 

      Synthesis Gas, Partial Oxidation 

      History 

      Partial Oxidation Process 

      Ammonia Synthesis 

      Hydrogen Recovery from Ammonia Synthesis Plants

      Other Uses for Synthesis Gas

      Fuel Cells 

      Carbon Monoxide 

      Sources 

      Carbon Monoxide Recovery 

      General 

      General process of recovery 

      Basic Cryogenic Recovery Processes 

      Methane Wash Cryogenic Recovery 

      Compression and conversion machinery for carbon monoxide

      Requirements for a Liquid CO Pump

      Safety of LCO Transport 

      Safety equipment in general 

      High-purity nitrogen 

      General characteristics 

      Revovery

      Applications for inertness

      Nitrogen as a Preservative

      Nitrogen as an Emissions Controller 

      Nitrogen Use in Sparging

      Nitrogen for Pressure Transferring

      Liquid Nitrogen for Vapor Recovery 

      Liquid Nitrogen Makes Worn Rubber Tires Profitable

      Process and equipment options 

      Cryogenic Process Cycle

      Permeable Membrane Separation Process 

      Pressure Swing Adsorption 

      Ultrahigh-purity nitrogen 

      Removal of Outside Impurities 


      Chapter 13

      Gases Applications in Medicine

      Introduction 

      Oxygen (O2) 

      Storage and transport of liquid nitrous oxide 

      Uses in Respiratory Care 

      Manufacturing

      Carbon Dioxide

      Uses in Respiratory Care 

      Manufacturing 

      Helium 

      Uses in Respiratory Care 

      Manufacturing

      Compressed Air 

      Uses in Respiratory Care 

      Manufacturing 

      Nitrogen

      Uses in Respiratory Care

      Manufacturing 

      Nitric Oxide 

      Uses in Respiratory Care

      Manufacturing 

      Nitrous oxide (N2o) 

      Uses in Respiratory Care  

      Manufacturing 

      Medical air 4 bar

      Medical air 7bar 

      Medical vacuum 

      System components

      Sources 

      Bulky systems 

      Manifold systems 

      Medical air treatment systems

      Vacuum pumps 

      Piping networks

      Valves 

      Warning and alarm systems 

      Outlets and inlets 

      Secondary equipment 

      Design principles

      Design keys 

      Number of stations 

      Flow rates

      Operation

      Storage and transport of liquid oxygen 

      Storage and transport of liquid nitrous oxide


      Chapter 14

      Air Separation Technology

      Air Separation Overview

      Basic Air Separation Unit (ASU) Components 

      Main Air Compressor (MAC)

      Front End Clean Up

      Coldbox 

      Expander 

      Liquid Argon System 

      Different Types of Air Separation Units (ASU)

      All gaseous product 

      Linde’s first fractionation machine 

      Distillation and Fractionation

      Fractionation

      Stripping

      Rectification

      Theoretical considerations of fractionation

      Evaporation and Condensation

      Separation Techniques: Obtaining Gases from Air

      Step 1:Conversion of air into liquid air

      Step 2:Fractional Distillation 

      Cryogenic Process of Air Separation

      Steps in the cryogenic process of air separation 

      Production of argon 

      Production of liquid products 


      Chapter 15

      Front-End Purification Systems 

      Processes and materials used in front-end purification systems 

      Original Prepurification 

      Adsorbents 

      General 

      Introduction of Activated Alumina 

      Activated Alumina 

      Regeneration of Activated Alumina 

      Zeolites (Molecular Sieves) 

      Chemical Formula 

      Types of Molecular Sieves 

      Silica Gel 

      Design of current front-end purification systems 

      General Background 

      Equipment Used 

      Precooling Units Upstream of Adsorption 

      Direct Contact Aftercooler 

      Evaporative Water Chiller 

      Mech anical Refrigerat ion Unit 

      Adsorber Unit 

      Standard Design 

      Multiple Vertical Vessels 

      Horizontal Vessels 

      Radial or Concentric Design

      Process Operation 

      Isolation Valve Downstream of FEP 

      Adsorption Kinetics

      Regeneration Concerns 

      Warning Against Excessive Heat During Regeneration 

      High-Pressure Vessel Regeneration 

      Regeneration Options For FEP Units 

      General 


      Chapter 16

      Industrial Processes of Gas

      Introduction 

      Industrial processes in Gas Processing Centers 

      Sweetening 

      Regeneration 

      Sulfur recovery 

      Residual gas cleaning

      Incineration 

      Gas sweetening 

      Liquid sweetening 

      Sulfur recovery 

      Cryogenic process 

      Absorption process 

      Fractionation 

      Nitrogen Rejection Unit (NRU) 


      Chapter 17

      Photographs of Plant and Machinery  

      Acetylene Production Plant 

      Advantages of our acetylene plant 

      Air Separation Gas Plant 

      Main Features 

      Main equipments of oxygen gas plant 

      Reactor equipment 

      Types of Reactors 

      Batch Reactor 

      Continuous reactors 

      Types of continuous reactors 

      Continuous stirred-tank reactor model (CSTR) 

      Continuous tubular reactor or Plug flow reactor model (PFR)

      Fixed bed reactors 

      Semibatch reactor 

      Tubular furnace 

      Boiler Equipment 

      Auxiliary equipment 

      Pumping equipment 

      Types of pumps 

      Centrifugal pumps 

      Oil pumps

      Positive displacement pumps

      Oil transfer pumps 

      Diaphragm pumps

      Thight Electric pumps

      Petrochemical pumps

      Pipeline connecting Accessories 

      Non-return valves for oil and gas pipelines 

      Types of check valves 

      Diaphragm check valve 

      Stop check valve

      Lift check valve 

      In-line check valve

      Shut off and control valves 

      Dust collectors 

      Water Treatment and Purification before disposal 


      Chapter 18

      Manufacture of Pure Gases

      What are Pure Gases? 

      Examples of pure gases

      Acetylene 

      Applications of Acetylene 

      Production of Acetylene 

      Oxygen 

      Manufacture of Oxygen 

      Generation of Oxygen through Photosynthesis 

      Generation of Oxygen through Cryogenic Distillation Method 

      Pre-treatment 

      Heat Transfer and Cooling the Air 

      Air Distillation 

      Coal Gas

      Development or Production of Coal Oil and Gas 

      Manufacturing Process 

      Industrial Use of Coal Gas

      Domestic Heating 


      Chapter 19

      Plants and Machinery

      Oxygen Cylinder Filling Plant 

      Usage in the Industry 

      Uses in Medicine and Health 

      Oxygen Filling Plant Specifications 

      Plant Design 

      CO2 Purification & Liquefaction Process

      Vacuum Insulated Cryogenic Storage Tank

      Features 

      Other Details 

      Specifications:

      PSA Nitrogen Gas Plants

      Salient Features

      Technology


      Chapter 20

      Plant Economics of Dissolved Acetylene Gas And Bottling Plant of Industrial Compressed Oxygen, Medical Oxygen, Argon, CO2 and Nitrogen

      Process Description of DA [Dissolved Acetylene] Gas

      Operation condition: site condition

      Technical details of acetylene manufacture 

      Chemical Reaction and Raw Materials 

      Process of manufacture of acetylene

      Raw Material Requirements

      Process Description

      Wet Process

      Dry Process

      Equipment Used

      Purity, Yield Storage

      Process of compressed gas bottling plant

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 21

      Plant Economics of Hydrogen Production (99.9% Pure) and Oxygen as By-Product

      Introduction

      Details of Electrolysis for Hydrogen Production

      Polymer Electrolyte Membrane Electrolyzers

      Alkaline Electrolyzers

      Solid Oxide Electrolyzers

      Production of hydrogen using different feed stock

      Hydrogen from fossil fuels

      Production from natural gas

      Production from coal

      Hydrogen from Splitting of Water

      Water electrolysis

      Alkaline Electrolysis

      Polymer electrolyte membrane (PEM) electrolysis

      High-temperature electrolysis

      Photo-electrolysis (photolysis)

      Photo-biological production (biophotolysis)

      High-temperature decomposition

      Thermo-chemical water splitting

      Electrolysis for H2 production

      Alkaline Water Electrolysis

      Alkaline water electrolyser

      Inside a water electrolyser

      Alkaline Membrane Cells

      Steam electrolysis at 1000°C

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 22

      Plant Economics of Industrial Gases Bottling Plant with Various Gas Mixtures

      Process of manufacture of oxygen, carbon dioxide and argon

      Oxygen and nitrogen gas

      Other details of oxygen and nitrogen separation from air

      Distributions

      Filling

      Cylinders

      Liquid Oxygen

      Argon Gas

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital 

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 23

      Plant Economics of Liquid Oxygen Bottling Plant

      Raw Materials

      Manufacturing Process of Liquid Oxygen

      Liquid Oxygen

      Shipping Methods of Oxygen

      Container’s and Regulation

      Adsorption principle

      Temperature and pressure influence

      Pressure swing adsorption

      Adsorption oxygen plants

      Membrane technology

      Innovation technology available today

      Membrane operation principle

      Membrane cartridge 

      Compressor and vacuum technologies

      Process in Details

      Pretreating

      Separating

      Purifying

      Distributing

      Manufacture of oxygen from high temperature steam

      Method

      Plant Economics

      Land & Building

      Plant & Machinery 

      Fixed Capital 

      Working Capital Requirement/Month

      Total Capital Investment 

      Turn Over/Annum 


      Chapter 24

      Plant Economics of Oxygen Plant [Cryogenic] Air Separation Method

      Gas Production Technology

      Fractional distillation of air

      Liquefaction

      Fractional distillation

      Cylinder Filling

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital 

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 25

      Plant Economics of Small Oxygen Plant

      Manufacturing process of liquid oxygen

      Liquid Oxygen

      Shipping Methods of Oxygen

      Container’s and Regulation

      Process in details

      Pretreating

      Separating

      Purifying 

      Distributing 

      Plant Economics

      Land & Building 

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

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