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    Detailed Project Report on Beedi (Bidi) Making by Machine

    Detailed Project Report on Beedi (Bidi) Making by Machine
    Detailed Project Report on Beedi (Bidi) Making by Machine
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      BEEDI (BIDI) MAKING BY MACHINE

      [EIRI/EDPR/1346] J.C. 109


      INTRODUCTION

      Commercial tobacco is obtained by processing the leaves of plant genus NICOTIANNA. The processed  leaves  when  smoked,  hewed  or  in halted exert a mild narcotic effect  on  the  human system,  which  is addictive. Tobacco products fall  under  three categories  :- smoking, chewing and inhaling. Cigarettes,  bidis, cigars,  pipe  and  hookah tobacco are  the  products  which  are smoked. There are various types of preparations which are chewed. Shuff is the product which is inhaled.

      The  varieties  of tobacco which are called  desi-type  have tall  plants with broad long leaves and usually plants with  pink flower. Rustlca variety known as vilayati and calcutta have short plants  with round puckered leaves and yellow  flowers.  Specific varieties  in talcum species have been developed  for  cigarette, cigar,  bidi,  hookah, chewing and shuff tobacco.  The  varieties developed  in rustical species are used only for  hookah  chewing and shuff. They are not suitable for use in cigarettes, bidis  or cigars.

      Tobacco production in India averages at 600  million  which may  be  valued  at about Rs. 800- 850 million.  Tobacco  is  the foremost  earner  of excise revenue and brings to  the  exchequer over  Rs. 800 million by way of exports only about one  sixth  of country's production is being exported.

      Bidi  is a typical Indian product which is made by  wrapping ground  tobacco mixture in a special variety of leaf and  rolling into  small lengths. Cheapest indigenous smoking tobacco is  used in the manufacture of bidis.

      Beedies are legacy of Indian Culture and a special smoking gift of India; it is not just another name for cigarettes, cigars or cigarillos. The existence of Bidi is known to be for earlier than a century, it’s believed that bidis came in to existence much before cigarettes. Bidis are hand rolled by wrapping, traditional sun cured tobaccos, in a natural forest leaf commonly called 'tendu leaf' botanical name is 'Diaspyros Melanoxylon' which is natural and free from nicotine. Bidi gives the most natural smoke of choice Indian tobaccos specially grown and processed without any additives and chemicals. Bidi was invented for a highly satisfying natural smoking pleasure.


      COST ESTIMATION

      Plant Capacity            MT/Day

      Land & Building ( sq.mt.)    Rs. Cr

      Plant & Machinery                    Rs. Cr

      Working Capital for 2 Months    Rs. Cr

      Total Capital Investment          Rs. Cr

      Rate of Return                          %

      Break Even Point                      %


      CONTENTS

      INTRODUCTION

      HISTORY OF BIDIS

      BIDI VERSUS CIGARETTES

      TENDU LEAVES

      TOBACCO

      BIS SPECIFICATION

      BIDIS:-

      TOBACCO CULTIVATION, HARVESTING AND CURING

      CULTIVATION

      HARVESTING

      CURING

      MARKET SURVEY

      PRESENT MANUFACTURERS OF BIDI

      PRESENT OF BIDI MARKET

      EXCISE DUTY ON BIDIS

      CERTIFIED ORGANIC TOBACCO

      BENEFITS OF ORGANIC TOBACCO FARMING

      ADVANTAGE OF BIDI

      MANUFACTURING PROCESS OF BIDI

      SOFT PACK

      HARD BIDIS:

      PLASTIC PACKS:

      PRETREATMENT OF TENDU LEAVES

      FORMULATION OF BLENDED TOBACCO

      PROCESS FLOW DIAGRAM

      TRADITIONAL METHOD OF HAND MADE BIDI

      SUPPLIERS OF RAW MATERIALS

      TENDU LEAVES

      TOBACCO

      LIME

      CATECHU

      SUPPLIERS OF PLANT AND MACHINERY

      MIXER/BLENDER

      FURNACE/OVENS

      THRESHING MACHINE

      SIEVING MACHINE

      ROLLING MACHINE FOR BIDI

      PLANT LAYOUT

      PRINCIPLES OF PLANT LAYOUT

      MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

      PLANT LOCATION FACTORS

      PRIMARY FACTORS

      1. RAW-MATERIAL SUPPLY:

      2. MARKETS:

      3. POWER AND FUEL SUPPLY:

      4. WATER SUPPLY:

      5. CLIMATE:

      SPECIFIC FACTORS

      6. TRANSPORTATION:

      7. WASTE DISPOSAL:

      8. LABOR:

      9. REGULATORY LAWS:

      10. TAXES:

      11. SITE CHARACTERISTICS:

      12. COMMUNITY FACTORS:

      13. VULNERABILITY TO WARTIME ATTACK:

      14. FLOOD AND FIRE CONTROL:

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      1. DEPRECIATION:

      2. FIXED ASSETS:

      3. WORKING CAPITAL:

      4. BREAK-EVEN POINT:

      5. OTHER FIXED EXPENSES:

      6. MARGIN MONEY:

      7. TERM LOANS:

      8. TOTAL LOAD:

      9. LAND AREA/MAN POWER RATIO:


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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