FIBRE REINFORCED PLASTICS (FRP) PRODUCTS MANUFACTURING

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FIBRE REINFORCED PLASTICS (FRP) PRODUCTS MANUFACTURING

EIRI/EDPR/4794 J.C 3015

INTRODUCTION

What is FRP

Fibre / Glass Reinforced Plastic popularly known as “ FRP ” or “ GRP ” is a composite material employing Fibreglass and Resin as its basic components. It is similar in construction to Reinforced Cement Concrete.

Its basic components are:

Fibreglass Glass Fibres are placed in a particular orientation providing the required Strength.

Resin Resin having high adhesion to glass, acts as the binding matrix.

The type of Resin governs the corrosion resistance properties of the laminate.

ADVANTAGES OF FRP

1. Corrosion Resistance:

FRP Products have longer life with zero corrosion and very high resistance to severe chemical environments. This means no coating, lining, cathodic or anodic protection, leading to zero maintenance and lower overall project costs.

2. High Strength to Weight Ratio

FRP offers higher ratio of strength to weight than that of all other conventional construction materials like steel and other metals. This translates in High Strength, lighter and cheaper structures. Further, it reduces Logistical and Handling costs, reducing overall project overheads.

3. Excellent Flow Properties / Smooth Inner Surface

FRP Pipes have smoother inner surfaces than steel. (Hazen William coefficient =150). This lowers the head loss in pressure applications, leading to smaller pipe sizes, better hydraulic properties, lesser pumping costs and pump rating, ultimately lowering project costs considerably.

4. Design Flexibility

FRP technology offers a unique feature that strength is imparted in the direction of orientation of the Fibres. This enables engineers to optimally design materials as per strength requirements, thereby considerably lowering product costs.

5. Good Electrical Properties

FRP is a good insulator. It is widely used a dielectric. Its electrical properties are desirable for underground cables, street poles, High Transmission Line insulators etc.

6. Easy Repair

FRP Products are easy to repair at site and virtually maintenance free. They offer a long economic and trouble free service life. They are clearly the ideal products for the new age of plastics.

COST ESTIMATION

Plant Capacity 1000 Kg/Day

Land & Building (2000 sq.mt.) Rs. 25.70 Lac

Plant & Machinery Rs. 10.10 Lac

Working Capital for 2 Month Rs. 19.96 Lac

Total Capital Investment Rs. 68.76 Lac

Rate of Return 46%

Break Even Point 55%

WHAT IS FRP

ITS BASIC COMPONENTS ARE:

FRP PANELS & SHEETS MARKET DEFINITION:

DRIVERS AND RESTRAINTS:

FRP PANELS & SHEETS MARKET SEGMENT ANALYSIS:

INDUSTRIAL NEWS:

FRP PANELS & SHEETS MARKET REGIONAL ANALYSIS:

FIBER REINFORCED PLASTIC (FRP) MARKET OVERVIEW

FIBER REINFORCED PLASTIC (FRP) MARKET REPORT COVERAGE

KEY TAKEAWAYS

FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT

ANALYSIS - BY FIBER

FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –

BY RESIN

FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS - BY MANUFACTURING PROCESS

FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –

BY APPLICATION

FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –

BY END USE INDUSTRY

FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –

GEOGRAPHY

FIBER REINFORCED PLASTIC (FRP) MARKET - DRIVERS

CARBON FIBER REINFORCED PLASTIC (CFRP) IN AEROSPACE

AND DEFENSE

BASALT FIBER REINFORCED PLASTIC (FRP) IN CONSTRUCTION

FIBER REINFORCED PLASTIC (FRP) MARKET -CHALLENGES

CARBON FIBER REINFORCED PLASTIC (FRP) FACE

CHALLENGES DURING THE COMBINATION OF MATERIALS

LIMITATION IN RECYCLING FIBER REINFORCED PLASTIC (FRP)

FIBER REINFORCED PLASTIC (FRP) MARKET LANDSCAPE

ACQUISITIONS/TECHNOLOGY LAUNCHES/ PRODUCT LAUNCHES

ULTRASONIC THICKNESS TESTING

THERMOGRAPHY

DIGITAL RADIOGRAPHY

VISUAL INSPECTION

ACOUSTIC EMISSION

INTRODUCTION

I.INDUSTRY SPECIFIC LEGISLATIONS

II.LABOUR AND WELFARE RELATED LEGISLATIONS

III.INTELLECTUAL PROPERTY LAWS

IV.FOREIGN INVESTMENT AND TRADE REGULATIONS

V.OTHER APPLICABLE LEGISLATIONS

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

EMPOWERING LOCAL COMMUNITIES: THE IMPORTANCE

OF SMALL SCALE INDUSTRIES

BENEFITS OF SMALL-SCALE INDUSTRIES

ROLE OF SMALL-SCALE INDUSTRIES IN ECONOMIC DEVELOPMENT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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