INTEGRATED UNIT [HERBAL EXTRACT, SPICES, FLOUR, COLD PRESSED OIL, ESSENTIAL OIL] in 4000 sq mtrs area

INTEGRATED UNIT [HERBAL EXTRACT, SPICES, FLOUR, COLD PRESSED OIL, ESSENTIAL OIL]

[EIRI/EDPR/4788] J.C.: 3008XL

Spices which are basically plant products, have a definite role to play in enhancing the taste flavour, relish or piquancy of any food; most of the spices are pagrant, aromatic and pangent. They comprise seeds, bartes, rhizome, leaves fruits and other parts of plants, which belong to varigated species and genera since time immorial, India in renamed to be the have of spices. Most important spices like black pepper (king of spices) cardamom (queen of spices) cardamom (queen of spices), ginger, chilies and turmeric, which are produced in India import it great reputation and these constitute. The major group of spices. In the list of spices, clave, nutmeg, cinnamon and cassia are known as tree spices, however, spices like fennel, fenugreek, garlic, onion, coriander, cumin, vanilla, saffron etc.

  There are a number of spices used along with food, namely;

1. Common Salt, 2. Coriander, 3. Chill, 4. Haldi, 5. Ajwain & Maithee, 6. Onion and so on; These spices are not used are at a time. For preparation of any dish may be Indian or European, may be vegetarian or non-vegetarian we use more than are shice for its preparation. The combination of all the spices but together for the use of one particular dish as known as 'masala' of the spices, the bulk of the dry matter consists of carbohydrater, proteins, tannius, resins, volatile oil, fixed oil, for pigments, mineral, elements etc. These constituents differ grately in their composition and content in different spices. They have varied physical and chemical properties. Due to this reason, the processing method of different spice, differ widely and required individual expertise in variety operation like curing, drying, cleaning, grading and packing.

Harvesting of each spice is done at a particular store of maturity in a particular manner suitable for it avoiding any sort of damage before processing. It is transported to the processing centre as quickly as possible and stored properly before it is taken to up for processing.

Humans are dependent on plants for basic needs such as food, clothing, and shelter for centuries. Plants have also been used as arrow and dart poisons for hunting, poisons for murder, hallucinogens used for ritualistic purposes, stimulants for endurance, and hunger suppression, as well as inebriants and medicines. Medicinal plants have been a source of wide variety of biologically active compounds for many centuries and used extensively as crude material or as pure compounds for treating various disease conditions. Relatively 1–10% of plants are used by humans out of estimated 250,000–500,000 species of plants on Earth.

Plant-based traditional medicine plays a key role in the development and advancement of modern studies by serving as a starting point for the development of novelties in drug discovery. Various modern drugs were extracted from traditional medicinal plants through the use of plant material following the ethno botanical leads from indigenous cures used by traditional medical systems. In developing countries and rural societies, the use of medicinal plants is both a valuable resource and necessity, and furthermore, it provides a real alternative for primary healthcare systems.

Plant extraction is a process that aims to extract certain components present in plants. It is a solid/liquid separation operation: a solid object (the plant) is placed in contact with a fluid (the solvent). The plant components of interest are then solubilised and contained within the solvent. The solution thus obtained is the desired extract.

COST ESTIMATION

Plant Capacity                            3700 Kg/Day 

Land & Building (4000 sq.mt.)  Rs.4.37 Cr    

Plant & Machinery                    Rs. 1.71 Cr 

Working Capital for 1 Month    Rs. 5.63 Cr 

Total Capital Investment          Rs. 11.98 Cr 

Rate of Return                          37%

Break Even Point                      46%

CONTENTS

• INTRODUCTION
  
• COMPOSITION OF WHEAT
• USES AND APPLICATION OF FLOUR
• PROPERTIES
• COMPOSITION OF FLOUR
• MANUFACTURING PROCESS OF FLOUR
• PROCEDURE FOR LICENSING TO ESTABLISH FLOUR MILL
• TRAINING CENTERS AND COURSES
• PROCESS FLOW DIAGRAM
• USES AND APPLICATION OF SPICES
• B.I.S. SPECIFICATIONS
• METHOD OF TEST FOR SPICES AND CONDIMENTS
• SCOPE
• EXTRANEOUS MATTER
• GRINDING OF SAMPLE FOR CHEMICAL ANALYSIS
• PRINCIPLE
• TOTAL ASH
• WATER-INSOLUBLE ASH
• ACID INSOLUBLE ASH
• PROCEDURE
• MOISTURE CONTENT
• TERMINOLOGY FOR SPICES AND CONDIMENTS
• TABLE -1 LIST OF SPICES AND CONDIMENTS
• INDIAN SPICES SCENARIO
• EXPORTS TREND
• MAJOR EXPORT DESTINATIONS
• MARKET OF SPICES IN INDIA
• MANUFACTURERS/SUPPLIERS/EXPORTERS OF SPICES
• IMPORTER OF SPICES
• FORMULATION OF PRE MIX SPICES
• FORMULATION OF PASTA MASALA
• BIRYANI/PULAV MASALA
• PIZZA MASALA
• NOODLE MASALA
• SANDWICH MASALA
• BHELPURI MASALA
• CHAAT MASALA
• PUNJABI GARAM MASALA
• FORMULATIONS AND PROCESS OF MANUFACTURE OF SPICES
• SOUTH INDIAN CURRY
• FISH MASALA
• FISH KABAB MASALA
• FISH PULAO MASALA
• POTATO MEAT PURI MASALA
• MASALA FOR RICE OF FISH
• PICKLE MASALA (MANGO)
• FISH - MASALA
• JAL - JEERA
• CURRY-POWDER
• TANDOORI CHICKEN POWDER
• SAMBHAR POWDER
• GARAM MASALA
• FORMULATION OF TEA MASALA
• MUTTON BIRYANI MASALA
• DISINTEGRATING AND POWDERING
• PACKAGING OF GROUND SPICES
• PROFITABLE LIFE OF GROUND SPICES IN DIFFERENT FLEXIBLE POUCHES IN 100 G. CONSUMER PACKS AT 92% RH &
• 38%C (ACCELERATED STORAGE CONDITION)
• PROBABLE SHELF LIFE OF GROUND SPICES IN DIFFERENT FLEXIBLE POUCHES IN 100G. CONSUMPTION PACKS AT 65% RH &
• 270C (INDIAN STANDARD CONDITION)
• THE IMPORTANT FINDINGS OF THE STUDY ARE AS FOLLOWS:
• BULK PACKAGING AND STORAGE OF WHOLE SPICES
• OTHER FORMULATION OF MASALAS
• PICKLE MASALA (MANGO)
• CURRY POWDER
• RAITA MASALA:-
• JALJIRA
• FORMULATIONS OF CURRY POWDERS
• HERBAL EXTRACTS, CLASSIFICATION & POST HARVEST PROCESSING
• TYPES OF EXTRACT (HERBAL)
• DETAILS OF HERBAL EXTRACT
• STANDARDIZED HERBAL EXTRACTS
• HERBAL EXTRACTS (100% WATER SOLUBLE)
• GUIDANCE ON EQUIVALENCE OF HERBAL EXTRACTS
• IN COMPLEMENTARY MEDICINES
• BOSWELLIA SERRATA
• ASHWAGANDA EXTRACT AND ITS APPLICATION
• PRODUCT CHARACTERISTICS AND SPECIFICATION
• MORINGA OLEIFERA AND ITS APPLICATION
• GREEN COFFEE EXTRACT
• TECHNOLOGY/MANUFACTURING PROCESS
• BENEFITS OF MORINGA SEED OIL
• MORINGA LEAF POWDER BENEFITS
• USES AND APPLICATIONS OF ESSENTIAL OIL
• SPECIFICATION OF ASHAGANDHA ROOT EXTRACT POWDER
• PHARAMACOLOGICAL PROPERTIES OF ESSENTIAL OILS
• B.I.S. SPECIFICATION
• OVERVIEW OF HERBAL MEDICINE IN INDIA
• MARKET POSITION OF HERBAL EXTRACT
• GLOBAL MARKET POSITION OF ESSENTIAL OIL
• PRESENT MANUFACTURERS OF HERBAL EXTRACT
• PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS
• OF ESSENTIAL OILS
• MANUFACTURING PROCESS OF HERBAL EXTRACT
• PROCESS FLOW DIAGRAM OF HERBAL EXTRACT
• SEQUENCES IN HERBAL EXTRACT
• DETAILS OF HERBS EXTRACTION PROCESS
• COLD PRESSED OIL
• COLD PRESSED METHOD
• PROCESS OF COLD PRESSED OIL
• BENEFITS OF COLD PRESSED OIL
• MARKET OVERVIEW OF COLD PRESSED OIL
• PROCESSING STEPS FOR HERBAL EXTRACT
• EXTRACTION DETAILS OF ASHWAGANDHA
• PROCESS OF MORINGA LEAF POWDER
• PROCESS DESCRIPTION OF BOSWELLIA EXTRACT
• PROCESSING DETAILS OF FENUGREEK
• METHOD OF EXTRACTION OIL FROM JASMINE
• VETIVER ESSENTIAL OIL AND ITS EXTRACTION METHODS
• EXTRACTION DETAILS OF BACOPA MONNEIERA EXTRACT
• PROCESS IN DETAILS FOR EXTRACTION OF ESSENTIAL OIL
• SUPPLIWERS OF PLANT AND MACHINERY OF FLOUR
• SUPPLIERS OF PLANT AND MACHINERY FOR SPICES
• COMPLETE PLANT AND EQUIPMENT
• SUPPLIERS FOR SPICE/MASALA UNIT
• SUPPLIERS OF PACKAGING SOLUTIONS FOR SPICES
• SUPPLIERS OF WEIGHING MACHINES
• SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
• SUPPLIERS OF PLANT AND
• MACHINERIESFOR COLD PRESSED OIL
• SUPPLIERS OF PLANT AND MACHINERIES
• SUPPLIERS OF PULVERIZERS
• SUPPLIERS OF LABORATORY TESTING EQUIPMENT
• SUPPLIERS OF HAMMER MILLS
• SUPPLIERS OF FILTER PRESS
• SUPPLIERS OF ROTARY WASHER
• SUPPLIERS OF FLUIDIZED BED DRYER
• SUPPLIERS OF MIXER
• SUPPLIERS OF SIEVING MACHINE
• SUPPLIERS OF WEIGHING MACHINE
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF POLLUTION CONTROL EQUIPMENTS
• SUPPLIERS OF D.G. SETS
• SUPPLIERS OF RAW MATERIALS
• MACHINERY PHOTOGRAPHS
• PRODUCT PHOTOGRAPHS
• RAW MATERIAL PHOTOGRAPHS

APPENDIX – A:

• 01. PLANT ECONOMICS
  
• 02. LAND & BUILDING
• 03. PLANT AND MACHINERY
• 04. OTHER FIXED ASSETS
• 05. FIXED CAPITAL
• 06. RAW MATERIAL
• 07. SALARY AND WAGES
• 08. UTILITIES AND OVERHEADS
• 09. TOTAL WORKING CAPITAL
• 10. TOTAL CAPITAL INVESTMENT
• 11. COST OF PRODUCTION
• 12. TURN OVER/ANNUM
• 13. BREAK EVEN POINT
• 14. RESOURCES FOR FINANCE
• 15. INSTALMENT PAYABLE IN 5 YEARS
• 16. DEPRECIATION CHART FOR 5 YEARS
• 17. PROFIT ANALYSIS FOR 5 YEARS
• 18. PROJECTED BALANCE SHEET FOR (5 YEARS)