Milk and Milk Products Processing viz Liquid Milk 3% fat (in pouch), Open Milk (without pouch), Ghee and Milk Cream (Cap: 25000 Numbers per day)

MILK & MILK PRODUCTS PROCESSING 

(EIRI/EDPR/4793) J.C. 3014XL

The dairy industry plays a crucial role in meeting the ever-growing demand for dairy products, especially milk. As consumer preferences shift towards processed and value-added dairy products, the establishment of Hygienic milk collection units and milk processing plant presents a significant opportunity for agricultural and industrial development.

The aim of this project is to develop a fully integrated milk processing plant that will not only cater to the increasing demand for milk but also produce high-quality, long-shelf-life milk products. By implementing modern technologies and best practices, this venture seeks to contribute to the dairy industry's growth and provide consumers with safe, nutritious, and convenient dairy products.

The dairy industry is an essential sector of the agricultural industry that plays a significant role in meeting the growing demand for milk and dairy products. Within this industry, dairy cattle farms serve as the primary source of milk production, providing fresh milk for consumption and processing. Establishing a dairy cattle farm requires careful planning, efficient management, and a focus on animal welfare to ensure optimum milk production .

The objective of this project is to develop a modern and well-managed dairy plant that will contribute to the local dairy industry and meet the increasing demand for high-quality milk. This project will prioritize the well-being and health of the dairy cattle, implementing best practices in animal husbandry, nutrition, and veterinary care to maximize milk production and maintain the overall health of the herd of our milk producers .

The milk processing plant, on the other hand, will utilize advanced processing techniques to produce processed milk, a popular and widely consumed milk product known for its extended shelf life without the need for refrigeration. The processing plant will adhere to stringent quality control measures and follow international food safety standards to ensure that the final product meets the highest standards of excellence. Apart from meeting the local market demand, this project envisions opportunities for export, thereby contributing to the economy by generating foreign exchange and creating employment opportunities throughout the value chain.

COST ESTIMATION

• Plant Capacity                                25000 Nos/Day 
  
• Land & Building (4000 sq.mt.)  Rs. 1.87 Cr    
• Plant & Machinery                            Rs. 2.15 Cr 
• Working Capital for 1 Month            Rs. 3.94 Cr 
• Total Capital Investment               Rs. 8.52 Cr 
• Rate of Return                                  40%
• Break Even Point                              43%

CONTENT

• COMPANY INTRODUCTION
• INTRODUCTION OF DAIRY BUSINESS
• INTRODUCTION OF MILK COLLECTION CENTERS
• INTRODUCTION OF MILK PROCESSING PLANT
• RATIONALE FOR SETTING UP MILK COLLECTION CENTERS, MILK AND MILK PRODUCTS PROCESSING PLANT
• OBJECTIVES AND GOALS OF THE PROJECT
• MARKET ANALYSIS:
• SUMMARY OF THE MARKET ANALYSIS, FINANCIAL PROJECTIONS, AND EXPECTED OUTCOMES.
• DETAILED ANALYSIS OF THE LOCAL AND REGIONAL DAIRY MARKET, INCLUDING DEMAND AND SUPPLY DYNAMICS
• INDIAN MARKET ANALYSIS
• STATE SHARE IN TOTAL CONSUMPTION
• SECTOR AT HOME OUT OF HOME TOTAL
• STATE SHARE OF AT HOME CONSUMPTION
• SECTOR LIQUID MILK MILK PRODUCTS
• PRICE AND INCOME ELASTICITIES
• DEMAND PROJECTION FOR 2030
• SECTOR AT HOME OUT OF HOME TOTAL
• SECTOR LIQUID MILK MILK PRODUCTS
• OTHER INFORMATION AREAS
• FREQUENCY OF PURCHASING MILK:
• FREQUENCY OF CONSUMING MILK:
• TOP STATES WITH NON MILK CONSUMPTION
• KINDS OF MILK
• PROPERTIES
• DETAILED COMPOSITION OF MILK
• FACTORS AFFECTING COMPOSITION OF MILK
• PROPERTIES OF MILK
• TYPES OF MILK
• RAW MATERIALS
• MARKET OVERVIEW OF MILK PROCESSING
• THE BOTTOM LINE
• GLOBAL MARKET SCENARIO OF MILK
• MANUFACTURING PROCESS
• FLOW DIAGRAM
• DETAILS OF MILK PROCESSING
• METHODS OF PASTEURIZATION & ITS BENEFITS
• PASTEURIZATION CONDITION USED
• FOR MILK PRODUCTS
• TECHNICALITIES IN MILK PROCESSING UNIT
• GUIDE TO START AND RUN MILK PROCESSING PLANT
• SUPPLIERS OF PLANT & MACHINERY
• GOVERNMENT INITIATIVES
• GROWTH DRIVERS
• PRODUCTS
• NEW PRODUCT LAUNCH MECHANISM
• QUALITY ASSURANCE & QUALITY CONTROL
• KEY INDUSTRIAL REGULATIONS AND POLICIES
• A. INDUSTRY RELATED LAWS
• B. LAWS RELATING TO EMPLOYMENT
• C. ENVIRONMENTAL LAWS
• D. INTELLECTUAL PROPERTY LAWS
• E. TAXATION LAWS
• F. OTHER APPLICABLE LAWS
• DOCUMENTS REQUIRED FOR LICENSES
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• DEPRECIATION:
• FIXED ASSETS:
• WORKING CAPITAL:
• BREAK-EVEN POINT:
• OTHER FIXED EXPENSES:
• MARGIN MONEY:
• TERM LOANS:
• TOTAL LOAD:
• PACKAGING TYPES
• SPECIFICATION OF PACKAGING MATERIAL
• AVAILABILITY OF TECHNOLOGY/KNOW HOW
• RAW MATERIAL SUPPLIERS
• FOREIGN EQUIPMENT MANUFACTURERS
• EFFLUENT TREATMENT AND DISPOSAL
• WASTE TREATMENT
• MANPOWER
• UTILITIES
• UTILITIES (EQUIPMENTS)
• QUALITY CONTROL
• ADDRESSES OF RELEVANT GOVERNMENT OFFICES
• ADDRESSES OF FINANCIAL INSTITUTIONS
• CLEARANCE REQUIRED
• ORGANIZATION CHART
• PLANT LAYOUT
• TURNKEY CONSULTANT
• IMPLEMENTATION SCHEDUL
• PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
• SWOL ANALYSIS
• PLANT & MACHINERY REQUIRMENTS FOR MILK COLLECTION AND MILK PROCESSING PLANT
• PRODUCTS LIST

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSETS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)