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    ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)

    ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)
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    ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)
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      ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)

       [EIRI/EDPR/4791] J.C.: 3011XL 

      Orthopaedic implants are developed mostly using treated steel and titanium amalgams for quality, and the plastic covering applied to them serves as an artificial ligament.

      Inner fixation is an activity in orthopaedics that includes the careful usage of inserts to fix a bone. During the medical procedure of broken bones through inner fixation the bone parts are first decreased into their typical arrangement then they are held together with the assistance of interior fixators, for example, plates, screws, nails, sticks and wires.

      Orthopaedic implants are ordered into two gatherings including permanent joint replacement and temporary fracture fixation devices. Permanent orthopaedic implants incorporate the hip, knee, lower leg, shoulder, elbow, wrist, and finger joints, which are relied upon to serve in the body for the duration of the life expectancy of patients.

      An Orthopedic Implant is a medical device produced to supplant in the spot of a missing joint or issue that remains to be worked out a harmed bone.

      Screws: 

      Orthopedic screws can have either a flat or Phillips head, and are used to tighten up damaged areas, such as a torn labrum or rotator cuff.

      Plates: 

      Orthopedic plates are commonly used to fix long bone fractures

      Prostheses: 

      Orthopedic prosthetic use to replace missing joints or bones, or to provide support to a damaged bone.

      Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone, or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to either assist or replace damaged or troubled bones and joints. Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage in order to reduce the stress at the articulating surfaces. Some implants are cemented into place and others are pressed to fit, so that your bone can grow into the implant for strength. Some examples of orthopaedic implants are: orthopaedic plates, orthopaedic nails, and orthopaedic screws. The key factor that guides bone healing is the interfragmentary movement, which determines the tissue strain and consequently the cellular reaction in the fracture healing zone. Thus, the methods of fracture fixation will be evaluated by considering their ability to reduce the interfragmentary movement. To achieve good and acceptable healing results, biomechanical principles should be understood and carefully taken into consideration. 

      Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.

      COST ESTIMATION

      Plant Capacity                                    6800 Nos/Day 

      Land & Building (12000 sq.mt.)  Rs.4.60  Cr    

      Plant & Machinery                            Rs. 16.08 Cr 

      Working Capital for 2 Month            Rs. 7.09 Cr 

      Total Capital Investment               Rs. 29.52 Cr 

      Rate of Return                                  70%

      Break Even Point                              32%

      CONTENTS

      INTRODUCTION

      TYPES OF ORTHOPEDIC IMPLANTS

      ANOTOMY OF BONE

      MATERIALS FOR ORTHOPAEDIC IMPLANT

      IMPLANT PROPERTIES AND TISSUE RESPONSE

      USES & APPLICATIONS

      CARBON FIBER IMPLANTS

      CARBON FIBER REINFORCED COMPOSITE IMPLANT

      IN ORTHOPEDIC SURGERY

      MEDICAL APPLICATION OF CARBON FIBER IMPLANTS

      EVOLVING TECHNOLOGY OF ORTHOPEDIC IMPLANT

      PRECISION MACHINERY FOR ORTHOPEDIC IMPLANT

      PRECISION MACHINING TECHNIQUES FOR ORTHOPEDIC IMPLANTS

      DESIGN FOR MANUFACTURING (DFM) ASSISTANCE

      CNC MILLING AND TURNING

      LIVE TOOLING

      SURFACE FINISHING

      3D PRINTING AND ADDITIVE MANUFACTURING

      KEY MATERIALS IN RTHOPEDIC IMPLANT

      ULTRA-HIGH MOLECULAR WEIGHT POLYETHYLENE (UHMWPE)

      POLYETHERETHERKETONE (PEEK)

      CARBON FIBER-REINFORCED PEEK

      QUALITY CONTROL AND REGULATORY COMPLIANCE 

      IN ORTHOPEDIC IMPLANT

      FDA REGULATIONS AND ISO STANDARDS

      INSPECTION AND TESTING METHODS

      STERILIZATION AND PACKAGING REQUIREMENTS

      ADVANCEMENT AND FUTURE TRENDS IN IMPLANT

      PATIENT-SPECIFIC IMPLANTS

      POROUS STRUCTURES FOR OSSEOINTEGRATION

      SMART IMPLANTS WITH SENSORS

      BIOPRINTING AND TISSUE ENGINEERING

      NANOMATERIALS AND COATINGS

      COORDINATE MEASURING MACHINES (CMM)

      OPTICAL AND LASER SCANNING

      X-RAY AND CT INSPECTION METHODS

      GROWTH AND PROSPECT OF ORTHOPAEDIC IMPLANT IN INDIA

      GLOBAL MARKET OVERVIEW OF ORTHOPEDIC IMPLANT

      REGIONAL INSIGHTS

      U.S. ORTHOPEDIC IMPLANTS MARKET TRENDS

      EUROPE ORTHOPEDIC IMPLANTS MARKET TRENDS

      ASIA PACIFIC ORTHOPEDIC IMPLANTS MARKET TRENDS

      KEY ORTHOPEDIC IMPLANTS COMPANIES:

      LIST OF THE TOP 10 ORTHOPEDIC IMPLANT 

      MANUFACTUTERS/SUPPIERS IN THE WORLD

      PRESENT MANUFACTURERS/SUPPLIERS OF ORTHOPEDIC IMPLANTS

      DETAILS OF ORTHOPAEDIC SCREW, PLATES & NAILS

      STEPS INVOLVED IN ORTHOPEDIC IMPLANTS MANUFACTURE

      CNC & VMC MACHINES

      BUFFING & ELECTROPOLISHING

      LASER MARKING & ULTRASONIC CLEANING

      TECHNIQUES TO MANUFACTURE ORTHOPEDIC IMPLANT

      MANUFACTURING PROCESS OF CARBON FIBER IMPLANT

      PEEK MACHINING GUIDE

      DETAILS OF ORTHOPAEDICS MACHINING

      SPECIFICATION FOR QUALITY STANDARD

      PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS

      TESTING METHOD OF ORTHOPAEDIC      

      IMPLANT & INSTRUMENTS                                                                         

      MANUFACTURING                

      REPORTING        

      (A). MANUFACTURING PROCESS OF ORTHOPAEDIC 

      IMPLANTS & INSTRUMENTS                 

      (B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE                           

      (C) MANUFACATURE OF IMPLANT VIZ SCREW                                             

      MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS

       (PLATING & NAILING)                                                                                 

      DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING       

      METHOD TO ENHANCED FATIGUE PROPERTIES                                   

      OF ORTHOPAEDIC IMPLANT                                                                         

      DESIGN AND PROTOTYPING                                                                         

      LIST OF ORTHOPAEDIC IMPLANTS                                                               

      (MADE AS PER ORDER)                                                                               

      ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC 

      IMPLANTS AND INSTRUMENTS                                                                

      DESIGN PROCESS FOR IMPLANTABLE

      ORTHOPAEDIC MEDICAL DEVICES

      SUPPLIERS OF RAW MATERIAL

      SUPPLIERS OF CFR PEEK

      SUPPLIERS OF PLANT AND MACHINERY

      ADDRESSES OF PLANT & MACHINE SUPPLIERS

      SUPPLIERS OF ELECTROPLATING PLANT

      SUPPLIERS OF BUFFING MACHINE

      CONSULTANT FOR ORTHOPEDIC IMPLANT

      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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