ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)

ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)

 [EIRI/EDPR/4791] J.C.: 3011XL 

Orthopaedic implants are developed mostly using treated steel and titanium amalgams for quality, and the plastic covering applied to them serves as an artificial ligament.

Inner fixation is an activity in orthopaedics that includes the careful usage of inserts to fix a bone. During the medical procedure of broken bones through inner fixation the bone parts are first decreased into their typical arrangement then they are held together with the assistance of interior fixators, for example, plates, screws, nails, sticks and wires.

Orthopaedic implants are ordered into two gatherings including permanent joint replacement and temporary fracture fixation devices. Permanent orthopaedic implants incorporate the hip, knee, lower leg, shoulder, elbow, wrist, and finger joints, which are relied upon to serve in the body for the duration of the life expectancy of patients.

An Orthopedic Implant is a medical device produced to supplant in the spot of a missing joint or issue that remains to be worked out a harmed bone.

Screws: 

Orthopedic screws can have either a flat or Phillips head, and are used to tighten up damaged areas, such as a torn labrum or rotator cuff.

Plates: 

Orthopedic plates are commonly used to fix long bone fractures

Prostheses: 

Orthopedic prosthetic use to replace missing joints or bones, or to provide support to a damaged bone.

Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone, or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to either assist or replace damaged or troubled bones and joints. Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage in order to reduce the stress at the articulating surfaces. Some implants are cemented into place and others are pressed to fit, so that your bone can grow into the implant for strength. Some examples of orthopaedic implants are: orthopaedic plates, orthopaedic nails, and orthopaedic screws. The key factor that guides bone healing is the interfragmentary movement, which determines the tissue strain and consequently the cellular reaction in the fracture healing zone. Thus, the methods of fracture fixation will be evaluated by considering their ability to reduce the interfragmentary movement. To achieve good and acceptable healing results, biomechanical principles should be understood and carefully taken into consideration. 

Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.

COST ESTIMATION

Plant Capacity                                    6800 Nos/Day 

Land & Building (12000 sq.mt.)  Rs.4.60  Cr    

Plant & Machinery                            Rs. 16.08 Cr 

Working Capital for 2 Month            Rs. 7.09 Cr 

Total Capital Investment               Rs. 29.52 Cr 

Rate of Return                                  70%

Break Even Point                              32%

CONTENTS

INTRODUCTION

TYPES OF ORTHOPEDIC IMPLANTS

ANOTOMY OF BONE

MATERIALS FOR ORTHOPAEDIC IMPLANT

IMPLANT PROPERTIES AND TISSUE RESPONSE

USES & APPLICATIONS

CARBON FIBER IMPLANTS

CARBON FIBER REINFORCED COMPOSITE IMPLANT

IN ORTHOPEDIC SURGERY

MEDICAL APPLICATION OF CARBON FIBER IMPLANTS

EVOLVING TECHNOLOGY OF ORTHOPEDIC IMPLANT

PRECISION MACHINERY FOR ORTHOPEDIC IMPLANT

PRECISION MACHINING TECHNIQUES FOR ORTHOPEDIC IMPLANTS

DESIGN FOR MANUFACTURING (DFM) ASSISTANCE

CNC MILLING AND TURNING

LIVE TOOLING

SURFACE FINISHING

3D PRINTING AND ADDITIVE MANUFACTURING

KEY MATERIALS IN RTHOPEDIC IMPLANT

ULTRA-HIGH MOLECULAR WEIGHT POLYETHYLENE (UHMWPE)

POLYETHERETHERKETONE (PEEK)

CARBON FIBER-REINFORCED PEEK

QUALITY CONTROL AND REGULATORY COMPLIANCE 

IN ORTHOPEDIC IMPLANT

FDA REGULATIONS AND ISO STANDARDS

INSPECTION AND TESTING METHODS

STERILIZATION AND PACKAGING REQUIREMENTS

ADVANCEMENT AND FUTURE TRENDS IN IMPLANT

PATIENT-SPECIFIC IMPLANTS

POROUS STRUCTURES FOR OSSEOINTEGRATION

SMART IMPLANTS WITH SENSORS

BIOPRINTING AND TISSUE ENGINEERING

NANOMATERIALS AND COATINGS

COORDINATE MEASURING MACHINES (CMM)

OPTICAL AND LASER SCANNING

X-RAY AND CT INSPECTION METHODS

GROWTH AND PROSPECT OF ORTHOPAEDIC IMPLANT IN INDIA

GLOBAL MARKET OVERVIEW OF ORTHOPEDIC IMPLANT

REGIONAL INSIGHTS

U.S. ORTHOPEDIC IMPLANTS MARKET TRENDS

EUROPE ORTHOPEDIC IMPLANTS MARKET TRENDS

ASIA PACIFIC ORTHOPEDIC IMPLANTS MARKET TRENDS

KEY ORTHOPEDIC IMPLANTS COMPANIES:

LIST OF THE TOP 10 ORTHOPEDIC IMPLANT 

MANUFACTUTERS/SUPPIERS IN THE WORLD

PRESENT MANUFACTURERS/SUPPLIERS OF ORTHOPEDIC IMPLANTS

DETAILS OF ORTHOPAEDIC SCREW, PLATES & NAILS

STEPS INVOLVED IN ORTHOPEDIC IMPLANTS MANUFACTURE

CNC & VMC MACHINES

BUFFING & ELECTROPOLISHING

LASER MARKING & ULTRASONIC CLEANING

TECHNIQUES TO MANUFACTURE ORTHOPEDIC IMPLANT

MANUFACTURING PROCESS OF CARBON FIBER IMPLANT

PEEK MACHINING GUIDE

DETAILS OF ORTHOPAEDICS MACHINING

SPECIFICATION FOR QUALITY STANDARD

PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS

TESTING METHOD OF ORTHOPAEDIC      

IMPLANT & INSTRUMENTS                                                                         

MANUFACTURING                

REPORTING        

(A). MANUFACTURING PROCESS OF ORTHOPAEDIC 

IMPLANTS & INSTRUMENTS                 

(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE                           

(C) MANUFACATURE OF IMPLANT VIZ SCREW                                             

MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS

 (PLATING & NAILING)                                                                                 

DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING       

METHOD TO ENHANCED FATIGUE PROPERTIES                                   

OF ORTHOPAEDIC IMPLANT                                                                         

DESIGN AND PROTOTYPING                                                                         

LIST OF ORTHOPAEDIC IMPLANTS                                                               

(MADE AS PER ORDER)                                                                               

ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC 

IMPLANTS AND INSTRUMENTS                                                                

DESIGN PROCESS FOR IMPLANTABLE

ORTHOPAEDIC MEDICAL DEVICES

SUPPLIERS OF RAW MATERIAL

SUPPLIERS OF CFR PEEK

SUPPLIERS OF PLANT AND MACHINERY

ADDRESSES OF PLANT & MACHINE SUPPLIERS

SUPPLIERS OF ELECTROPLATING PLANT

SUPPLIERS OF BUFFING MACHINE

CONSULTANT FOR ORTHOPEDIC IMPLANT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)