UPVC PROFILES (DOORS & WINDOWS) FROM UPVC COMPOUNDED RESIN (5 Tons per day)

UPVC PROFILES (DOORS & WINDOWS) FROM UPVC COMPOUNDED RESIN

 [EIRI/EDPR/4790] J.C. 3010

PVC was produced for the first time in 1935 and has been industrially manufactured in large quantities for over 50 years. It has been developed into a material that can offer a wider range of properties and therefore has many different applications. Total PVC productions can be split approximately into the applications.

The production process starts with sodium chloride, (common salt) from which chlorine gas is obtained by electrolysis. Petroleum or natural gas is used to produce ethylene, one of many products of the process known as cracking.   Bringing together chlorine and ethylene, liquid vinyl chloride (VC) is produced which is immediately changed in the process by polymerisation into polyvinyl chloride.

Vinyl chloride is toxic and therefore a closed production process is used producing PVC as a white power that is chemically stable.

Polyvinyl Choride (PVC) is a chemical compound of chlorine, carbon and hydrogen. The components of PVC originate from the naturally occurring raw materials of petroleum or natural gas and common salt.  The ‘u’ stands for unplasticised and means that the material has not been softened by the addition of chemicals known as plasticizers.

COST ESTIMATION

Plant Capacity                                5 Ton/Day 

Land & Building (20000 sq.mt.)  Rs.1.89 Cr    

Plant & Machinery                           Rs. 2.82 Cr 

Working Capital for 1 Month       Rs. 1.44 Cr 

Total Capital Investment                Rs. 6.36 Cr 

Rate of Return                                  36%

Break Even Point                            56%

CONTENTS

• INTRODUCTION
• RAW MATERIAL SECTION
• TYPICAL PROPERTIES OF RIGID PVC
• MARKET OVERVIEW
• MARKET POSITION
• BLOCK DIAGRAM OF THE PRODUCTION
• SPECIFICATION OF RAW MATERIAL
• TECHNICAL KNOW-HOW AVAILABLE AT FOLLOWING ADDRESS
• HOW TO MEASURE WINDOWS & DOORS
• MANUFACTURING SIZES
• LOCATION OF SITE
• PROCESS OF MANUFACTURE
• PROCESS FLOW SHEET
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• PROJECT IMPLEMENTATION SCHEDULES
• UPVC WINDOWS WORKING VIEW
• IMPLEMENTATION SCHEDULE
• PRESENT MANUFACTURERS OF UPVC DOORS AND WINDOWS (PROFILES)
• SUPPLIERS PLANT AND MACHINERY
• RAW MATERIAL SUPPLIERS
• MANUFACTURERS/SUPPLIERS OF UPVC DOORS AND WINDOWS 
•  MAKING MACHINE
• ANNEXURE – A TEST METHODS FOR UPVC PROFILES
• ANNEXURE B MATERIAL CHARACTERISTICS- SAMPLE PREPARATION AND REQUIREMENTS
• ANNEXURE C COLOR RANGE & PERMISSIBLE TOLERANCE
• ANNEXURE D THE RADIATION DOSE AND EXPOSURE TIME TO BE USED FOR ARTIFICIAL WEATHERING
• ANNEXURE E RESISTANCE TO IMPACT OF MAIN PROFILES BY FALLING MASS
• ANNEXURE F HEAT AGING BEHAVIOR AT 150°C
• ANNEXURE G DETERMINATION OF THE STRENGTH OF WELDED CORNERS 
• AND T JOINTS
• ANNEXURE H METHOD FOR CALCULATION OF FAILURE STRESS
• ANNEXURE I HEAT REVERSION TEST

APPENDIX – A :

 1.  COST OF PLANT ECONOMICS   

 2.  LAND & BUILDING                                 

 3.  PLANT AND MACHINERY                             

 4.  FIXED CAPITAL INVESTMENT                         

 5.  RAW MATERIAL                                     

 6.  SALARY AND WAGES                                 

 7.  UTILITIES AND OVERHEADS                         

 8.  TOTAL WORKING CAPITAL                           

 9.  COST OF PRODUCTION                               

10.  PROFITABILITY ANALYSIS                           

11.  BREAK EVEN POINT                                 

12.  RESOURCES OF FINANCE                       

13.  INTEREST CHART                                   

14.  DEPRECIATION CHART                               

15.  CASH FLOW STATEMENT                               

16.  PROJECTED BALANCE SHEET