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    Complete Technology Handbook on Automobile Components and Allied Products (Transmission, Clutch, Chassis, Suspension, Battery, Brake, Radiator, Chain, Drive Shaft, Piston, Pin etc)

    Complete Technology Handbook on Automobile Components and Allied Products (Transmission, Clutch, Chassis, Suspension, Battery, Brake, Radiator, Chain, Drive Shaft, Piston, Pin etc)
    Complete Technology Handbook on Automobile Components and Allied Products (Transmission, Clutch, Chassis, Suspension, Battery, Brake, Radiator, Chain, Drive Shaft, Piston, Pin etc)
    US $ 286.00
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      Complete Technology Handbook on Automobile Components and Allied Products (Transmission, Clutch, Chassis, Suspension, Battery, Brake, Radiator, Chain, Drive Shaft, Piston, Pin, Piston Ring, Valve, Control Cable, Silencer, Engine Mounting, Auto Lock, Drum, Gear, Leaf Spring, Various Engine Parts, Shock Absorber, Cylinder Block, Tyre & Flaps) with Detailed Manufacturing Process and Project Profiles

      Chapter 1


      Classification of Vehicles

      Layout of an Automobile Chassis

      Main Components of Chassis

      Types of automobile chassis

      Full forward chassis

      Semi-forward chassis

      Bus Chassis

      Engine at front chassis

      The engine fitted at the rear

      The engine fitted in center chassis

      Long wheelbase chassis

      Overhang Chassis

      Half-integral and Half-frame chassis

      Components of the Automobile

      The Chassis

      The Engine

      The Transmission System





      The Body

      Steering system

      Braking system

      The Auxiliaries

      Chapter 2

      Materials used in Automobiles

      Metals and Alloys


      Sheet steel

      High strength steels

      Stainless Steel

      Cast Iron






      Requirements of the Materials in Automotive

      Material properties

      Material cost

      Material availability

      Material compatibility

      Material innovation

      Material selection tools

      Safety, Crashworthiness

      Crashworthiness Tests

      Frontal Offset Crash Test Detail

      Side Impact Crash Testing/Ratings Criterian

      Side Barrier Crash Test Scenario

      Static Stability Factor

      Recycling and Life Cycle Considerations

      Current materials in use and their future



      New grades of steel and alloys

      Duplex austenitic-ferritic stainless steel

      Austenitic stainless steel

      Advances in manufacturing and joining technique


      Aluminium alloys for body-in-white applications

      Aluminium alloys for brazing sheet applications


      Mechanical properties of Mg alloys

      Technical problems and solutions for use of magnesium alloys in automotive industry

      Plastics and composites




      Design data/test methodologies

      Joining and inspection

      Renewable materials, barriers and incentives in use of biocomposites

      Thermoplastic/thermoset polymers

      Composite processing

      Chapter 3

      Materials and Technologies for Automotive Use


      Advanced High Strength Steel (AHSS)

      Aluminum Alloys

      Carbon Fiber Reinforced Polymer (CFRP)

      Light Plastics and Composites

      Sustainable Materials

      Steel Sheets

      High Strength Steel Sheets

      New precipitation-hardened high strength hot rolled steel sheet “NANO-Hiten”

      New high strength hot rolled steel sheet for strain aging use “BHT”

      High strength galvannealed steel sheets

      SFG Hiten

      Low Carbon Equivalent Type Hiten

      High formability ultra-high strength cold rolled steel sheets

      High carbon steel sheets with high formability . Coated Steel Sheets

      Coated steel sheets with high lubrication for automotive use

      Development of Inorganic Type High Lubrication Galvannealed Steel Sheets

      Organic Solid Lubricant Technology


      Hot dip galvanized steel sheet with excellent surface appearance

      Improvement of Surface Appearance

      Surface Roughness Transfer Technologies and Frictional Properties


      Evaluation and Application Technologies for Automotive Steel Materials

      Tailor welded blanks

      Application technologies of hydroforming

      Application technologies for high strength steel sheets in press forming

      Application of CAD-CAE systems

      High Frequency Electrical Materials for Cars of the Future “Super-Core”

      Features of JFE Steel’s Super-Core



      Automotive Applications

      Stationary equipment

      Rotating machinery

      Other electrical applications


      Ferritic Stainless Steels for Automobile Exhaust System Parts

      Steels for Mufflers

      Steels for Exhaust Manifolds

      Steels for Catalytic Converter Substrate

      Steel Tubes

      HISTORY Tube

      High Formability ERW Tubes for Automotive Use

      Stainless Steel Tubes for High Temperature Service in Automotive Exhaust Systems

      Bar Products for Automotive Use

      Bearing Steels “NKJ”, “KUJ7”

      Graphite Steel “HFC1 Steel”

      BN Free Cutting Steel “CCBN Steel”

      High Surface Durable Carburized Dual-phase Steel

      High Toughness Microalloyed Steel for Hot Forging

      Warm Compaction Method with Die Wall

      Lightweight Composite Material for Automotive Headliner “KP Sheet”

      Chapter 4

      Use of Aluminium in Automobiles


      Aluminium in Automobile

      Advantages of Using Aluminum

      Disadvantages of Using Aluminum

      Space Frame Technology

      Sand Casting

      Al-Si Alloys

      Grain Refinement



      Al-Si-Mg Alloys

      Moment of Inertia

      Heat Treatment




      Exposed Loads on Chassis

      Static Loads

      Dynamic Loads



      Stress Corrosion Cracking

      Sand Casting

      Spiral Fluidity Test

      Mechanical Properties of A356.0 and Silafont-36

      Mechanical Properties Change with Heat Treatment

      Chapter 5

      Use of Plastics in Automobiles: Technology Activities and Priorities

      Reducing weight

      Energy management technologies

      Cost modeling



      Polyvinyl Chloride

      Acrylonitrile Butadiene Styrene

      Nylon 6/6




      Chapter 6

      Manufacturing of Engine Parts


      Market Potential

      Basis and Presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Quality Control and Standards

      Production Capacity

      Pollution Control

      Manufacturing Technoloy of Piston Ring


      Market Potential

      Basis and Presumptions

      Implementation Schedule

      Technical Aspects


      Manufacturing Process

      Piston Ring Coatings

      Production Capacity

      Quality Control

      Pollution Control

      Power Consumption

      Manufacturing Technology of Lead Storage Battery


      Market Potential:

      Basis & Presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Process Flow Chart Quality Control & Standard

      Production Capacity (Per Annum)

      Motive Power Required

      Pollution Control Requirements:

      Energy Conservation


      Additional Information

      Manufacturing Technology of Valve and Valve Seat


      Introducing Engine Valves

      Valve Mechanism and Operation

      Intake Stroke

      Compression and Power Strokes

      Exhaust Stroke

      Valve Timing and Overlapping

      Engine valve material

      Valves sizes

      Manufacturing Technology of Automobile Silencer


      Market Potential

      Basis and presumptions 

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Quality Control and Standards

      Pollution Control

      Energy Conservation

      Production Technology of Automobile Chain


      Market Potential

      Basis and presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Quality Control and Standards

      Pollution Control

      Energy Conservation

      Manufacturing process of Cylinder Block


      Functional requirements of an engine block

      Material used in engine block casting

      Grey cast iron alloys

      Aluminum alloys

      Compacted graphite cast iron

      Tooling required for casting engine block

      Manufacturing process of engine block

      Theory behind casting

      Quality consideration during the production

      Possible defects during the production

      Production Technology of Cylinder Linear


      Functions of Cylinder Liners

      Formation of Sliding Surface

      Reduction of Wear

      Heat Transfer


      Withstanding Combustion

      Market & Demand Aspects:

      Raw Materials

      Manufacturing process & Source of Technology

      Basis of Project preperation and Technical aspects


      Quality Control & Standards

      Pollution Control

      Advantages of Cylinder Liners

      Disadvantages of Cylinder Liners

      Production Technology of Automobile Control Cable


      Market Potential

      Basis and Presumptions

      Technical Aspects

      Process of Manufacture

      Implementation Schedule

      Process Flow Chart

      Quality Control and Standards

      Production Capacity

      Motive Power

      Pollution Control

      Production Technology of Engine Mounting PAD


      Market Potential

      Basis and Presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Manufacturing Technology of Auto Locks



      Basis & Presumptions

      Implementation Schedule

      Technical Aspects:

      Process Outline

      Quality Control and Standard

      Production Capacity

      Pollution Control

      Manufacturing Technology of Radiator


      Uses & Market Potential:


      Raw Material

      Manufacturing Process:

      Power Requirement

      Assembly Fixtures

      Chapter 7

      Manufacturing of Automobile Chassis

      Manufacturing of automobile Body

      Car Manufacturing Process

      Body-In-White Concepts

      Structural Components

      BIW Manufacturing Processes

      Blanking and Stamping Processes

      Subassembly Processes and Major subassemblies of a BIW

      Engine Sub-assembly

      Transmission Sub-assembly

      Suspension Sub-assembly

      Electrical Sub-assembly

      Dashboard Sub-assembly

      Understanding Sub Assembly In Automotive Manufacturing

      Improved Efficiency

      Enhanced Quality Control

      Streamlined Logistics

      Flexibility in Production

      Vehicle Sub-assembly

      Truck Sub-assembly

      The Process of Automotive Sub Assembly

      Component Preparation

      Sub-Assembly Design

      Quality Control and Testing

      Sub-Assembly Integration

      Documentation and Traceability

      Benefits of Sub Assembly in Automotive Production

      Streamlined Assembly Process

      Enhanced Quality Control

      Improved Ergonomics and Worker Efficiency

      Supply Chain Management

      Cost Savings

      Body Framing Process

      Door Manufacturing Processes

      Rolling and Blanking Processes

      Door Fitting

      Market Potential

      Basis and Presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Pollution Control

      Energy Conservation

      Manufacturing of brake disc


      The Materials used for the manufacturing process

      Equipment/tools used for manufacturing

      The Manufacturing Details of Ceramic Composite Brake discs

      Quality considerations and defects that would occur in production

      Production Technology of Brake Drum


      Market Potential

      Basis and Presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Quality Control and Standards

      Production Capacity (per annum)

      Pollution Control

      Manufacturing Technology of Gear Blank


      Raw Materials

      Manufacturing Process

      The Process of Flow Chart

      Basis of Project Selection:


      Production Capacity


      Production of Gear Technology


      Types of Gears and Their Applications

      Spur Gears

      Helical Gears

      Bevel Gears

      Worm Gears

      Materials Suitable for Making Gears

      Mechanical properties



      Different Gear Manufacturing Processes

      Die Casting


      Extrusion and Cold-drawing

      Powder Metallurgy

      Gear Machining Process

      Gear Hobbing

      Gear Shaping

      Gear Broaching

      Gear Milling

      How to Choose the Right Gear Manufacturing Process

      Gear Manufacturing Post Processing Options





      Gear Shaping

      Working of Gear Shaping

      Types of Gear Shaping

      Applications of Gear Shaping

      Advantages and Disadvantages of Gear Shaping

      Difference between Gear Shaping and Hobbing

      Gear Shaper machine

      Pinion cutter gear shaping process



      Gear Shaping by Rack Shaped Cutter

      Gear Cutting by Milling



      Bevel Gears

      Gear manufacture by casting method

      Methods of forming gears

      Roll forming


      Powder metallurgy


      Gear Generating Process

      Gear Hobbing

      Typing of hobbing

      Arial hobbing

      Radial hobbing

      Tangential hobbing

      Gear shaping (The Fellows process)

      Rack-type cutter generating process

      Pinion type cutter generating process



      Gear cutting by milling

      Disc type cutter

      End mill cutter



      Bevel Gear Generating

      Straight Bevel-gear generator

      Spiral bevel-gear Generator

      Gleason Method

      Templet Gear cutting process

      Gear finishing process

      Gear shaving

      Gear grindings


      Gear lopping

      Shot blasting

      Phosphate coating

      Gear planning

      The Sunderland process

      The maag process

      Principal of gear planning

      Production of Gear Box Housing

      Parts of a car gearbox

      Different types of gearboxes in cars

      Manual gearbox

      Automatic gearbox

      Automated Manual Transmission (AMT)

      Torque Converter Gearbox

      Continuously Variable Transmission (CVT)

      Dual Clutch Transmission (DCT)

      Functions of the car gearbox

      How does a car gearbox work?

      Advantages and disadvantages of manual gearbox



      Advantages and disadvantages of automatic gearbox



      Interesting facts about car gearboxes

      Car Gearbox Prototyping and Manufacturing Process

      CNC machining

      3D Printing

      Initial validation and testing

      Synchromesh Gearbox

      Constant Mesh Gearbox

      Preselector Transmission

      Production Process of Leaf Spring


      Parts of Leaf Spring

      Metal Plates or Leaves

      Master Leaf

      Centre Bolt


      Rebound Clip

      Spring Eye


      Rubber Bush

      Types of Leaf Spring Suspension

      Multi-leaf Spring

      Mono Leaf Spring

      Semi-elliptical Leaf Spring

      Quarter-Elliptical Leaf Spring

      Three-Quarter Elliptical Leaf Spring

      Full Elliptical Leaf Spring

      Transverse Leaf Spring



      Manufacturing Process

      Process Flow Chart

      Standard size of Leaf Spring

      Material used for Leaf Spring

      Pollution Control Measures:

      Energy Conservation:

      Production Technology of Shock Absorbers


      Components of a Shock Absorber



      Coil Spring

      Piston and Piston Rod



      Additional Small Parts of Shock Absorber

      Working Principle of Shock Absorber

      Types of Shock Absorbers

      Conventional Telescopic Shock Absorbers:

      Strut-Type Shock Absorbers

      Spring Seat Shock Absorbers

      Functions of Shock Absorbers

      Symptoms of Bad and Failing Shock Absorber

      Advantages of Shock Absorber

      Disadvantages of Shock Absorber

      Applications of Shock Absorbers

      Manufacturing process of shock absorber

      Production Technology of Automobiles Tyres


      Innovations and Advancements in Tyre Manufacturing Technology

      Tyre Production Process

      Rubber & Compound

      Fabric & Steel

      The Belt & Ply

      The Bead

      The Tread

      The Sidewall

      The Inner Liner

      Putting it all together – building the tyre



      Environmental Concerns and Sustainability in Tyre Production

      Natural Rubber (NR)

      Environmental Effects

      Mechanical Effects

      Oils and Solvents

      Synthetic Rubbers

      Styrene Butadiene Rubber (SBR)

      Butadiene Rubber (BR)

      Chloroprene Rubber (CR)

      (Acrylo) Nitrile Butadiene Rubber (NBR)

      Iso Butylene Isoprene (Butyl) Rubber (IIR)

      Ethylene Propylene Rubber (EPDM or EPR)

      Silicone Rubber

      Chloroprene Rubber

      Tread Design

      Tread Design Types

      Symmetric Tread

      Asymmetric Tread

      Unidirectional Tread

      Tread Elements





      Void Ratio


      Tread Design and Wet Road Conditions

      Types of Tyres Used in Cars

      All-Season Tyres

      Summer Tyres

      Winter Tyres

      Performance Tyres

      Run-Flat Tyres

      All-Terrain Tyres

      Mud-Terrain Tyres

      Emergency Spare Tyres

      Space-Saver Tyres

      Choosing the Right Tyre for Your Car

      Tyre Size

      Tyre Tread

      Tyre Construction

      Driving Conditions

      Tyre Profile and Aspect Ratio

      Speed Marking of Tyres

      How to read a tyre width and the aspect ratio?

      How to read a tyre construction type and the wheel diameter?

      How to read the maximum load and speed of a tyre?

      How to identify the brand name and range of the tyre?

      How to identify the type of tyre?

      How to read tyre pressure?

      How to read a tyre date code?

      Manufacturing Technology of Auto Tubes and Flaps


      Market Potential

      Basis and Presumptions

      Implementation Schedule

      Technical Aspects

      Process of Manufacture

      Manufacturing Technology of Axle

      Importance of Axle strength

      Types of Axle

      Front axle

      Rear axle

      Stub axle

      Production Process


      Welding assembling


      Axle unit assembly

      Chapter 8

      Heat Treatments of Automobiles


      Materials Used In Auto vehicles

      Bake Hardening Steel Sheets

      High Tensile Strength Steel Sheets

      Corrosion Resistant Coated Steel Sheets

      Constructional Steels

      Case Hardening Steels

      Heat Resistant Steels

      Powder Metallurgy Products

      Copper Alloys

      Aluminum Alloys

      Magnesium Alloys

      Titanium Alloys

      Composite Materials

      Plastics and Rubber

      Glass and Ceramics

      Heat Treatment

      Types of heat treatment

      Processing technology in heat treatment

      Carburizing and Carbonitriding


      Induction hardening

      Powder Metallurgy and Sintering

      Key issue in heat treatment: atmosphere control

      Carbon potential control

      Gas carburizing processes

      Reduced pressure carburizing (Vacuum carburizing)

      High Pressure Gas Quenching


      Low temperature nitrocarburizing and oxynitrocarburizing

      Surface modification and hybrid heat treatment

      Solid lubricant coatings

      Emerging technologies in materials, heat treatment and surface engineering


      Carburizing and carbonitriding

      New nitriding methods for aluminum

      Nitriding of stainless and maraging steels

      Furnaces for heat treatment of fasteners and automobile parts

      Washing machine

      Hardening furnace

      Quenching tank

      Continuous hot blast tempering furnace

      Capacity of the main furnace

      Capacity of the quenching tank

      Capacity of the continuous hot blast tempering furnace

      Capacity of the dyeing tank

      Crucible type annealing furnaces



      Specifications of the bell type furnace


      Chapter 9

      Forging Technology of Automobile Parts


      Definition of Forging

      What is forging?

      Materials suitable For Forging

      properties of the forgeable materials?


      Factors affecting on Forging

      Characteristics of forged parts

      Forging Process Tools

      Types of Forging machine:

      Types Of Forging

      Open die forging:

      Hand Forging

      Closed Die forging:

      Drop forging

      Forging Operation

      Operations carried out in forging process

      Forging dies

      Forging Process Application

      Forging Process:

      Casting Process

      Powder Forging Process

      Spanner Forging

      Forging Sequence for Spanner

      Crankshaft Forging

      Other Application

      Forging defects with their remedies

      Advantages of Forging:

      Disadvantages of Forging

      Applications of Forging Process:

      Chapter 10

      Painting Technology of Automobiles


      Demand for anti-fouling paints for automotive

      Increasing demand for foam control agents

      Need for mar & stain resistance additives

      Spray Priming System

      The Beginning

      Enamel Paint

      Acrylic Lacquer Paint

      Acrylic Enamel Paint

      Water-Based Paint

      Clear Coat Paint

      Advancements in Car Paint Technology

      Nanotechnology in Paint Formulations

      High-Performance Ceramic Coatings

      Waterborne Paint Systems

      Pearlescent and Chameleon Paints

      Digital Printing and Customization

      Types of Automotive Paints, Step By Step Painting Process

      Stage 1: Applying The Primer - Car Painting – Primer Application

      Stage 2: Spraying The Base Coat- Car Painting – Base Coat Spray

      Stage 3: Spraying The Clear Coat - Car Painting – Clear Coating

      Spray priming system

      Dip priming system

      Electropriming system



      Rust removal

      Alkali degrease

      Metal phosphate (conversion coating)

      Pretreatment as a corrosion inhibitor: mechanism


      Spray priming

      Dip priming



      Prime pigments:




      Anodic electrocoat

      Resin systems


      Mechanism of deposition

      Practical considerations

      Basic plant requirements

      Control methods

      Deficiencies of anodic electrocoat primers

      Cathodic electrocoat

      Resin system



      Performance characteristics

      Plant requirements

      Dip rinsing


      Control method


      General appraisal and current developments




      Product types and formulation

      Resins systems


      Epoxy esters


      Epoxies: film modifiers

      Crosslinking resins


      Prime pigments


      Polyurethane-modified polyester surfacer (including ‘colour keyed’ products)

      Summary of basic parameters

      Specific gravity (ASTM D1475)

      Flash point

      Film properties (stoved film)


      Anti-chip coatings

      Background and resin types


      Inverted or reverse process

      Electro powder coating (EPC)

      Automotive topcoats

      Alkyd or polyester finishes

      Basic chemistry


      ‘Solvent-popping’ resistance

      General properties

      Thermosetting acrylic/NAD finishes

      Basic chemistry

      General properties

      Metallic appearance


      ‘Solvent-popping’ resistance

      Thermoplastic acrylic lacquers

      Basic chemistry

      General properties

      Basecoat/clear technology


      Basic chemistry



      Painting of plastic body components

      Sheet moulded compound (SMC) and dough moulded compound (DMC)

      Polyurethane: PU RIM and PU RRIM

      Injection moulded plastics

      Painting problems


      Heat distortion

      Surface texture

      Solvent sensitivity

      Degradation of mechanical properties

      Paint processes and products



      ‘Part-way’ down paint line

      Spray application

      Air spray

      Spray losses

      Automatic spray

      Low-pressure hot spray

      Airless spray

      Electrostatic spray


      Electrostatic application of water-borne automotive coatings

      General plant design features

      Paint circulating system for electrical insulation

      Externally charged atomizers

      Application efficiency - practical considerations and processes

      Modern spraybooth design-ventilation modes

      Preconditioning the air


      Process details: typical application parameters-turbo bells

      Stoving procedures

      Oven technology

      Design considerations of convection ovens

      Oven configuration

      Oven ventilation

      Oven heating

      Fresh air requirements

      Fuel available/heating method

      Fume and odour emission

      Thermal incineration

      Catalytic combustion

      Future stoving developments




      Physical properties

      Chemical resistance

      Test procedures

      Cure (test for crosslinking products)

      Sandability (surfacers)

      Adhesion: crosshatch test (1.5 mm or 2.0 mm template)

      Future developments

      High solids technology

      Solids range:

      Resin types:

      Types of product involved:

      Higher solids surfacer technology

      Application solids

      High solids polyester topcoats

      Higher solids basecoats

      Ultra high solids coatings

      Water-borne products

      Solids range

      Resin types

      Product types



      Powder coatings and aqueous slurries

      Resin types: epoxy, polyester, acrylic

      Aqueous powder slurries

      Solid colour basecoats



      Painting of plastics

      Electrodeposition and spray application

      Chapter 11

      Plant Economics of Automotive Engine Valves

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 12

      Plant Economics of Brake Pad and Shoe

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 13

      Plant Economics of Leaf Springs for Tractor Drawn Trolleys & Four Wheeler Tempos

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 14

      Plant Economics of Lithium Ferro Phosphate Battery Pack

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 15

      Plant Economics of Showroom Cum Workshop and Service Centre

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 16

      Plant Economics of Tubeless Valves for Cars and Trucks

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 17

      Plant Economics of Tyre and Tubes Including Flaps

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum

      Chapter 18

      Addresses of Machinery and Equipment Suppliers

      Chapter 19

      Addresses of Raw Material Suppliers

      Rubber Chemicals

      Carbon Black

      Process Oil

      Zinc Oxide

      Mineral Fillers and Synthetic Rubber

      Stearic Acid

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