RECYCLING OF RUBBER TYRE AND EXTRACTION OF ALL BY PRODUCTS

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RECYCLING OF RUBBER TYRE AND EXTRACTION OF ALL BY PRODUCTS

[EIRI/EDPR/4801] J.C.: 3022XL

INTRODUCTION

The automotive vehicles are increasing rapidly due to increasing motorization and industrialization which definitely leads to generation of tyre waste globally. Billions of waste tyres are available in all over the world. We can’t burn or landfill them due to pollution problems. Disposal of tyre waste is becoming an environmental challenge in many developing countries like India due to its non-biodegradability. Now a day, the developed techniques like pyrolysis process could be used to produce fuel oil from tyre waste to substitute the conventional energy resources/ fossil fuel.

COST ESTIMATION

Plant Capacity 20MT/Day

Land & Building (8000 sq.mt.) Rs.3.00 Cr

Plant & Machinery Rs. 1.41 Cr

Working Capital for 2 Month Rs. 2.49 Cr

Total Capital Investment Rs. 7.25 Cr

Rate of Return 52%

Break Even Point 37%

CONTENTS

INTRODUCTION

PROBLEMS WITH WASTE TYRES

THE MAIN PROBLEMS WITH TYRE WASTE ARE AS FOLLOWS:

FACT FINDING RELATED TO TYRES

PYROLYSIS PLANT PROCESS

PYROLYSIS END PRODUCTS

USES AND APPLICATIONS

USES AND APPLICATIONS OF FUEL OIL

1. FOR DOMESTIC USE:

2. FOR TRANSPORT:

3. IN INDUSTRY:

4. AS ROCKET FUEL:

USES AND APPLICATIONS OF CARBON BLACK

1. RUBBER REINFORCEMENT

2. COLOURS AND PIGMENTS FOR PLASTICS

3. ELECTRIC EQUIPMENT AND CONDUCTIVE COMPONENTS

4. OTHERS

USES AND APPLICATION OF PYROLYTIC GAS

STEEL WIRE SCRAPS

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS OF FUEL OIL FROM WASTE TYRE

1. PROCUREMENT OF SCRAP TYRES

2. INSPECTION

3. STEEL WIRE PULLING

4. TYRE SHREDDING MACHINE

5. TRANSPORTATION

6. PYROLYSIS PROCESS

PYROLYSIS END PRODUCTS

PLANT AND MACHINERY

MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT AND THEIR FUNCTIONS

MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT

THE MAIN COMPONENTS OF THE TYRE PYROLYSIS PLANT

1. PYROLYSIS REACTOR

2. VACUUM DEVICE

3. THE CONDENSER

4. CARBON BLACK DISCHARGE DEVICE – WIND CONVEYING SYSTEM

5. TAIL GAS CLEANING AND ODOR REMOVAL SYSTEM

POLLUTION CONTROL SYSTEM IS ADOPTED IN WASTE

TYRE PYROLYSIS PLANT

SMOKE POLLUTION CONTROL SYSTEM OF DOING WASTE

TYRE PYROLYSIS PLANT

ODOR POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE

PYROLYSIS PLANT

MARKET POSITION

GLOBAL MARKET TREND

TIRE RECYCLING MARKET SEGMENTATION

BASED ON RUBBER TYPE

BASED ON PRODUCT TYPE

BASED ON END-USER

BASED ON GEOGRAPHY

BACKGROUND AND SIGNIFICANCE OF THE TYRE PYROLYSIS

PROJECT DEVELOPMENT REPORT-

RAW MATERIAL MARKET-

PYROLYSIS PLANT FINISHED PRODUCTS MARKET-

MAIN REASONS TO SET-UP PYROLYSIS PLANT PROCESS-

MAJOR DRIVERS OF TIRE RECYCLING MARKET

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE

SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PLANT LAYOUT

PRESENT MANUFACTURES AND SUPPLIERS

SUPPLIERS OF FURNACE OIL

SUPPLIERS OF CARBON BLACK

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF TYRES SCRAP

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF WASTE TYRE RECYCLING PLANT

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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