Water Tank and PVC Pipe

WATER TANK AND PVC PIPES

[EIRI/EDPR/4840] J.C. 3061

     The term Plastics usually refers to a large and varied group of  synthetic materials which are solid in finished form  but  at some  stage in their processing are fluid enough to be shaped  by application  of  heat  and  pressure.  The  use  of  plastics  in building has grown rapidly in the last few years.  Plastics  were first used for decorative and non structural purposes but because of  increased knowledge of the long term properties  of  plastics particularly  resistance to creep and environmental effects  some plastics  are  now available that maintain long  term  structural integrity,  such as piping, doors and windows, water  tanks  that can contain moderate pressures for a long period of time.  During the last decade Plastic (conversion) Industry has progressed at a fast rate. New fields of application of plastics are continually being   developed. Tile sometime ago drums, barrels were conventionally manufactured out of M.S. Sheets.  Today we can get the drum and barrel made out of Plastics. Blow moulding has been the most widely used method of the manufacture of hollow-ware out of thermoplastics. The choice of plastic types and  formulations now  run  in  thousands  and  this  diversity  indeed   appears formidable.  

COST ESTIMATION

• Plant Capacity                            100 Nos/Day of Water Tank and Pipes 4000 Kg/day
  
• Land & Building (21.780 Sq.ft)  Rs.1.73  Cr    
• Plant & Machinery                            Rs. 1.58 Cr 
• Working Capital for 1 Month    Rs. 1.36 Cr 
• Total Capital Investment               Rs. 5.01 Cr 
• Rate of Return                                  20%
• Break Even Point                              71%

CONTENTS

• INTRODUCTION
  
• PROPERTIES OF PLASTIC TANKS
• PROPERTIES OF PVC PIPES
• BIS SPECIFICATIONS
• PLUMBING PIPES
• PVC FLEXIBLE PIPES
• PROCESS FLOW SHEET FOR THE MANUFACTURE
• OF PVC PIPES
• MANUFACTURERS OF PVC PIPES
• PROPERTIES OF HDPE WATER TANKS
• PLASTICS USED FOR TANK CASTING WITH SPECIFIC PROPERTIES
• PHYSICAL PROPERTIES OF PLASTICS
• ADVANTAGES OF LLDPE ARE:-
• RAW MATERIALS FOR WATER TANK
• B.I.S. SPECIFICATION AND REQUIREMENT
• TESTING OF PLASTICS
• USES AND APPLICATIONS FOR WATER TANK
• INDIAN MARKET FOR PLASTIC PIPES
• DEMAND OF WATER TANK
• GLOBAL PLASTIC STORAGE TANK MARKET
• PLASTIC WATER STORAGE TANKS MANUFACTURER/EXPORTERS
• MANUFACTURING PROCESS OF ROTOMOULDED WATER TANK
• SELECTION AND DESCRIPTION OF PROCESS
• PLASTIC WATER STORAGE TANK PRCESSING DETAILS
• OVERVIEW OF ROTATIONAL MOULDING PROCESS
• PRODUCTION PROCESS
• PROCESS FLOW DIAGRAM
• TECHNICALITIES, EQIPMENTS AND TOOLS FOR 
• ROTATIONAL MOULDING MACHINE
• HISTORY
• EQUIPMENT AND TOOLING
• DETAILS OF EQUIPMENTS FOR ROTATIONAL 
• MOULDING TO MANUFACTURE PLASTIC WATER STORAGE TANK
• STANDARD SETUP AND EQUIPMENT FOR ROTATIONAL MOLDING
• ROTATIONAL MOLDING MACHINES
• RECENT IMPROVEMENTS IN ROTATIONAL MOULDING
• RECENT IMPROVEMENTS
• ADVANTAGE AND LIMITATION OF ROTOMOULDING 
• WITH THEIR MATERIAL REQUIREMENTS
• LIMITATIONS
• MATERIAL REQUIREMENTS
• MOULD RELEASE AGENTS AND MATERIALS FOR ROTATIONAL MOULDING
• MOLD RELEASE AGENTS
• MATERIALS
• DESIGN CONSIDERATION FOR ROTATIONAL MOULDING
• PRODUCT DESIGN
• DESIGNING FOR ROTATIONAL MOLDING
• MATERIAL LIMITATIONS AND CONSIDERATIONS
• WALL THICKNESS
• CONSTRUCTION DETAILS OF DIFFERENT TYPES 
• OF ROTATIONAL MOULDING MACHINE
• MACHINE TYPES
• CLAMSHELL MACHINES
• TURRET MACHINES
• SHUTTLE MACHINES
• SWING MACHINES
• VERTICAL WHEEL MACHINES
• MACHINE TYPES ROCK AND ROLL MACHINES
• OPEN-FLAME MACHINES
• DETAILS OF MOULDS & MOULDING
• MULTILAYER MOLDINGS
• CROSS-LINKED MOLDINGS
• INSERTS
• DECORATIONS
• PROCESS FACTOR IN ROTATIONAL MOULDING TO 
• MANUFACTURE PLASTIC WATER STORAGE TANK        
• SINTERING                 
• MOLD ROTATION                                    
• CONTROL SYSTEMS                  
• PROCESS FACTORS                                                                                    
• TRIMMING                                                                          
• MOLDS        
• CAST ALUMINUM MOLDS                            
• DESIGN GUIDE LINES SECONDARY FINISHING 
• AND TROUBLESHOOTING IN ROTATIONAL MOULDING                         
• SUPPLIERS OF RAW MATERIALS
• PVC RESIN
• CALCIUM STEARATE
• LEAD STEARATE
• PRECIPITATED CALCIUM CARBONATE
• PIGMENT DYE
• PLASTIC COLOURS
• COMPLETE PLANT AND MACHINERY SUPPLIERS

APPENDIX – A:

• 01. PLANT ECONOMICS
• 02. LAND & BUILDING
• 03. PLANT AND MACHINERY
• 04. OTHER FIXED ASSESTS
• 05. FIXED CAPITAL
• 06. RAW MATERIAL
• 07. SALARY AND WAGES
• 08. UTILITIES AND OVERHEADS
• 09. TOTAL WORKING CAPITAL
• 10. TOTAL CAPITAL INVESTMENT
• 11. COST OF PRODUCTION
• 12. TURN OVER/ANNUM
• 13. BREAK EVEN POINT
• 14. RESOURCES FOR FINANCE
• 15. INSTALMENT PAYABLE IN 5 YEARS
• 16. DEPRECIATION CHART FOR 5 YEARS
• 17. PROFIT ANALYSIS FOR 5 YEARS
• 18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)