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    Detailed Project Report on Baby Cereal Food & Milk Powders (Baby Food Products)

    Detailed Project Report on Baby Cereal Food & Milk Powders (Baby Food Products)
    Detailed Project Report on Baby Cereal Food & Milk Powders (Baby Food Products)
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      BABY CEREAL FOOD & MILK POWDERS (BABY FOOD PRODUCTS)

      [EIRI/EDPR/1610]  (J.C.: 411)


      INTRODUCTION

      Food is composed of three main groups of constituents i.e., carbohydrates, fat & protein. In addition to this there must be some inorganic minerals & organic substances e.g. Vitamins, Iron, Mg, etc.

      There may be some foods which contain less or higher of these essential nutritional components depending upon the nutritional value. They are enriched or fortified by other components to attain the required level of utrition.

      The Baby-cereal-foods is that enriched food which has a requisite level of nutrition. This requisite level is prescribed by various dieticians & physicians for children. Various experts fixed a definite calorific value for infant food & based on this the various mixtures or formulae of foods are developed. This formula of infant food contains essential amino-acids, fats, proteins, vitamins & other essential minerals etc. which are necessary for the normal growth of child.

      Food products are derived from single grains or blends of mixed grains combined with other ingredients for flavour and nutritional fortification.    Materials used by various manufacturers in addition to the  grains  include  malt,  milk powder, vegetable oil, wheat germ, sugar, cotton seed flour, tri-or  dicalcium  phosphate, dried yeast, a form of iron such as sodium iron pyrophosphate and the B vitamin thiamin, riboflavin and niacin. The formulae and manufacturing  processes are carefully controlled so that the vitamins and minerals are present   in sufficient quantity to satisfy certain level declarations.

      Infant cereal labels, in most instances list a complete proximate analysis as well as a section stating the percentage of minimum daily requirements for some of the vitamins and minerals present in a certain portion of the product.


      COST ESTIMATION

      Plant Capacity            7 MT/Day

      Land & Building (15,000 sq.mt.)    Rs. 16.88 Cr

      Plant & Machinery                    Rs. 2.56 Cr

      Working Capital for 3 Months    Rs. 11.00 Cr

      Total Capital Investment          Rs. 31.01 Cr

      Rate of Return                          29%

      Break Even Point                      42 %


      CONTENTS

      INTRODUCTION

      APPROXIMATE ANALYSIS OF OATMEAL CEREAL:

      USES AND APPLICATIONS

      NUTRITIVE VALUE OF DRY MILK:

      USES OF SKIM-MILK POWDER

      BREAD:

      CHAPATI:

      TOFFEE:

      COMPOSITIONS AND PROPERTIES

      COMPOSITION OF DRY MILK & MILK PRODUCT

      1. SOLUBILITY:

      2. COLOUR:

      3. HYDROSCOPIC PROPERTIES:

      4. TASTES:

      COMPOSITION OF MILK-POWDER

      THE AVERAGE COMPOSITION OF MILK POWDERS:-

      MARKET POSITION

      MANUFACTURING MILK POWDER ON COMMERCIAL SCALE:-

      WHOLE MILK POWDER (WMP):

      COWS MILK: SUMMARY FOR SELECTED COUNTRIES

      COWS MILK: SUMMARY FOR SELECTED COUNTRIES

      PRESENT MANUFACTURERS AND DEALERS

      MILK POWDER

      B.I.S. SPECIFICATIONS

      FORMULATIONS

      1. MALTED FOOD

      2. EGG CONTAINING FORMULA

      3. MILK BASED

      EXAMPLES OF COMMERCIALLY PREPARED MILK-BASED FORMULAS MARKETED IN THE UNITED STATES

      IF VEGETABLE PROTEIN BASED

      CONTENTS OF `CERELAC' TYPE. INFANT FOOD

      CONSTITUENTS OF `CERELAC' TYPE INFANT FOOD

      DETAILED PROCESS OF MANUFACTURE OF BABY CEREAL FOOD

      2. APPEARANCE:

      3. RECONSTITUTION PROPERTIES

      4. NET WEIGHT AND FILLING OF CONTAINER

      5. REFERENCE SAMPLES

      6. TRADE SAMPLES

      7. COMPETITIVE TESTING

      DETAILED MANUFACTURING PROCESS OF MILK POWDER

      SEPARATION/STANDARDIZATION

      PREHEATING

      EVAPORATION

      SPRAY DRYING

      THE STAGES IN SPRAY DRYING ARE ESSENTIALLY THE FOLLOWING:

      ROLLER OR DRUM DRYING OF MILK POWDERS

      PACKAGING AND STORAGE

      AGGLOMERATED POWDERS

      INSTANT WHOLE MILK POWDER

      ENERGY AND ENVIRONMENTAL CONSIDERATIONS

      INSTANT WHOLE MILK POWDER

      FIG. 1 PROCESS DIAGRAM. INSTANT WHOLE MILK POWDER

      FIG. 2  TWO-STAGE LECITHINATION PLANT

      FIG. 3  LECITHIN DOSING EQUIPMENT

      FIG. 4  COMPLETE PLANT FOR PRODUCTION OF INSTANT WHOLE MILK POWDER (MSD)

      PROCESSING CONSIDERATIONS IN THE MANUFACTURE OF MILK PROTEIN CONCENTRATE

      MPC 42-85 % POWDER PRODUCTION

      CHEMICAL

      ENZYMATIC

      ULTRAFILTRATION

      LABORATORY CONTROL

      MOISTURE:

      SOLUBILITY:

      WETTABILITY:

      BACTERIOLOGY OF MILK POWDER:

      FREEZING DRYING:

      KEEPING QUALITY:

      NUTRITIONAL VALUE:

      SOLUBILITY OF DRIED MILK:

      C) HOWAT AND WRIGHT'S METHOD:-

      SELECTION OF PROCESS OF MANUFACTURE

      DESIGN

      MILK BASED FORMULAS (CONTAINING MILK COMPONENTS SUCH AS CASEIN OR WHEY PROTEIN)

      ANIMAL OR VEGETABLE FAT BASED FORMULAS (CONTAINING VEGETABLE AND/OR MILK COMPONENTS)

      NON-MILK BASED (CONTAINING NO MILK COMPONENTS AT ALL)

      RAW MATERIALS

      PROTEINS

      FATS AND CARBOHYDRATES

      DILUENTS

      MINERALS

      VITAMINS

      EMULSIFIERS/STABILIZERS

      THE MANUFACTURING PROCESS

      MIXING INGREDIENTS

      PASTEURIZATION

      HOMOGEN IZATION

      GRINDING AND MILLING:

      STANDARDIZATION

      PACKAGING

      STERILIZATION

      QUALITY CONTROL

      THE FUTURE

      PRODUCTION OF POWDERED BABY FOOD

      SECTION OF RAW MATERIALS

      THE TYPES ARE:

      TABLE 1: COMPOSITION OF DIFFERENT BABY FOODS

      WET MIXING PLANT

      FAT

      LIQUID MILK CONCENTRATE

      RAW MATERIALS IN POWDER FORM

      MIXING TANKS - PASTEURIZER – HOMOGENIZER

      EVAPORATION

      SPRAY DRYING

      PRODUCTION TIME BETWEEN CIP CLEANING

      POWDER STRUCTURE

      DRYING PARAMETERS

      AS A RULE OF THUMB THE FOLLOWING APPLIES:

      AUTOMATION

      CIP PLANT

      CONCLUSION

      MILK SELECTION

      COMPOSITION OF MILKS OF COWS, BUFFALOES, GOATES & SHEEP

      PROCESS FLOW SHEET

      MILK POWDER

      BABY CEREAL FOOD

      COMPLETE PLANT SUPPLIERS

      MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY

      BLENDING TANK

      FLAKING MACHINES

      SIEVES

      CHILLING PLANT

      MILK PASTEURIZER

      SPRAY DRYERS

      VACUUM DRYER

      VACUUM EVAPORATORS

      AIR CONDITIONING SYSTEM

      BOILERS

      GEN SET

      ELEVATORS & ESCALATORS

      RAW MATERIAL SUPPLIERS

      PURE MILK

      WHEY PROTEIN

      VEGETABLE FAT

      MALTODEXTRIN POWDER


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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