Detailed Project Report on Cement Plant (Cap: 3205 TPD)

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CEMENT PLANT (CAP: 3205 TPD)

[EIRI/EDPR/1628] J.C. 432

INTRODUCTION

However the advent of the Cement Plant with vertical shaft kiln, which was introduced in India by an enthusiastic protagonist from Australia, has provided a diversion. In some quarters the Mini Cement plant has a keen following, since it opens up possibilities of exploiting small deposits of limestone in difficult terrain and thereby contributes to the "Socialist pattern" on the other hand. There is still some doubt as to the quality of clinker produced in these plants. The six units so far setups have yet to establish their commercial viability. Nevertheless the Cement Research Institute of India which possesses the known-how for manufacturing these plants is hopeful of setting up some 200 such plants around the country.

A development Council embracing representative of all parties concerned with the industry including consumers has been set up. The council is intended to function as a watching, overseeing all aspects of the industry, fixing production targets, monitoring progress, optimizing the use of raw materials and attending to such matters as standardization, export promotion, developing the use of industrial wastes in cement manufacturer and production of special cements.

With the combination of all these developments the industry may, with luck play its full role in the national programme.

COST ESTIMATION

Plant Capacity 3205 MT/Day

Land & Building (75 Acres) US$ 1.25 Cr

Plant & Machinery US$ 6.48 Cr

Working Capital for 2 Months US$ 83.29 Lac

Total Capital Investment US$ 8.79 Cr

Rate of Return 35%

Break Even Point 49%

CONTENTS

INTRODUCTION

PROPERTIES OF CEMENT

INDIAN STANDARD SPECIFICATIONS FOR DIFFERENT TYPES OF CEMENTS PRODUCED IN INDIA

COMPARISON OF PORTLAND BLAST FURNACE SLAG CEMENT PRODUCED

VARIOUS COUNTRIES IN THE WORLD

TYPES OF CEMENT

USES AND APPLICATION

ADVANTAGES OF CEMENT PLANT

PROCESS OF CEMENT MANUFACTURE

COMPARATIVE STUDY OF CEMENT PLANT TECHNOLOGY

MARKET POSITION

PRESENT MANUFACTURERS OF CEMENTS

LIST OF CONSULTANTS FOR CEMENT PLANTS

RAW MATERIALS

MANUFACTURING PROCESS

QUALITY CONTROL AND SPECIFICATIONS

MANUFACTURE OF CEMENT

DETAILS OF BURNING AND COOLING OF CEMENT CLINKER

SMALL SCALE PORTLAND CEMENT PLANTS

PROCESS FLOW CHART

FLOW CHART

COMPOSITION OF CEMENT CLINKER

QUALITY CONTROL:

SPECIFIED REQUIREMENT & ENVIRONMENT PROTECTION

PLANT LAYOUT

PLANT LOCATION

STAFF & LABOUR REQUIREMENT

SUPPLIERS OF PLANT AND MACHINERY

MANUFACTURERS OF THE CEMENT PLANT

SUPPLIERS OF RAW MATERIALS

LIST OF PLANT & MACHINERIES

RAW MATERIAL CONSUMPTION (PER ANNUM)

DEVELOPMENT OF QUALITY CONTROL PROGRAMME

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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