CEMENT ADMIXTURE FROM ACRYLIC COPOLYMER AND SODIUM LIGNOSULFONATE (CAP: 1MT/DAY)

CEMENT ADMIXTURE  FROM ACRYLIC COPOLYMER AND SODIUM LIGNOSULFONATE (CAP: 1MT/DAY)

[EIRI/EDPR/4831] J.C.: 3052XL

Admixtures are chemicals in the form of powder or liquid which are added to the concrete during the mixing process, at the plant or  inside  the  transit mixer, prior to  casting,  in  order  to improve  certain properties of the concrete or to add  properties which are not present in regular concrete.

In general the difference between the two types can be defined as follows: The plasticizer can reduce up to 10% of  the water  required  in  the mix  whilst  maintaining  the  concretes workability,  while the superplasticizer can reduce 20% and  more of the water quantity.

Modern concretes almost always process additives, either  in the  mineral  form  or  chemical  form.  Particularly,   chemical admixtures  such  as  water  reducers  and  set  controllers  are invariably  used to enhance the properties of fresh and  hardened concrete.

COST ESTIMATION

• Plant Capacity                             1 MT/Day 
  
• Land & Building (500 sq.mt.)  Rs.76.00 Lac    
• Plant & Machinery                    Rs. 16.00 Lac 
• Working Capital for 1 Month    Rs. 29.46 Lac 
• Total Capital Investment          Rs. 1.30 Cr 
• Rate of Return                          35%
• Break Even Point                      57%

CONTENT

• INTRODUCTION
  
• ADMIXTURES FOR CONCRETE
• CHARACTERISTICS OF THE DIFFERENT CHEMICALS
• MECHANISM OF ACTION OF WATER REDUCERS
• USES AND APPLICATION
• CHEMICAL ADMIXTURES FOR CONCRETE
• PROPERTIES AND CHARACTERISTICS
• ADVANTAGE OF SUPER PLASTICIZER (LIQUID)
• CLASSIFICATION OF CONCRETE ADMIXTURES
• SPECIFICATION OF CONCRETE ADMIXTURE
• INCOMPATIBILITY OF SUPERPLASTICIZER
• DETAILS OF ADDITIVES USED IN READYMADE 
•    CONCRETE SUPER PLASTICIZER
• MARKET SURVEY
• GLOBAL MARKET POSITION OF CONCRETE MIXTURE
• PRESENT MANUFACTURERS/SUPPLIERS OF READYMADE 
•    CONCRETE SUPERPLASTICIZERS
• PERFORMANCE AND DOSAGE OF PREVAILING SUPERPLASTICIZER
• FORMULATION OF CONCRETE ADMIXTURE
• FORMULATION OF WATER REDUCING AND RETARDING ADMIXTURE
• FORMULATION OF WATER REDUCER (LIGNOSULFONATE BASED)
• FORMULATION OF HARDENING ACCELERATOR
• FORMULATION OF READYMADE CONCRETE ADMIXTURE 
•  SUPERPLASTICIZER WITH RETARDER
• MANUFACTURING PROCESS OF READYMADE CONCRETE 
•  ADMIXTURE SUPER PLASTICIZER WITH RETARDER
• PROCESS FLOW DIAGRAM
• COST EFFECTIVE SUPER PLASTICIZER FOR READYMIX CONCRETE
• FORMULATION OF CEMENT ADMIXTURE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PLANT & MACHINERY                                                          
• CONSULTANT FOR CONCRETE ADMIXTURE                             

APPENDIX – A :

•  1.  COST OF PLANT ECONOMICS   
•  2.  LAND & BUILDING                                 
•  3.  PLANT AND MACHINERY                             
•  4.  FIXED CAPITAL INVESTMENT                         
•  5.  RAW MATERIAL                                     
•  6.  SALARY AND WAGES                                 
•  7.  UTILITIES AND OVERHEADS                         
•  8.  TOTAL WORKING CAPITAL                           
•  9.  COST OF PRODUCTION                               
• 10.  PROFITABILITY ANALYSIS                           
• 11.  BREAK EVEN POINT                                 
• 12.  RESOURCES OF FINANCE                       
• 13.  INTEREST CHART                                   
• 14.  DEPRECIATION CHART                               
• 15.  CASH FLOW STATEMENT                               
• 16.  PROJECTED BALANCE SHEET