Detailed Project Report on di calcium phosphate from rock phosphate & haifa process

DI CALCIUM PHOSPHATE  FROM ROCK PHOSPHATE

[EIRI/PPER/0992]  (J.C.:9628)

     Rock phosphate is the source from which dicalcium  phosphate can  be  manufactured.  It finds applicability as  a  fertilizer.  The  phosphours  pentoxide content ranges around  41-42%  in  the dihydrate form.  The trade mark for a dentrifice grade  dicalcium phosphate dihydrate is captioned as "Dicalcium phosphate victor".  It  is  CaHPO4.2H2O plus additive.  FCC grade, Which is  used  as polishing agent in dentrifices.

    In  the  shallow,  medium and  deep-black  soils  having  the carbonate  content from 3 to 6 %, the available  phosphorous  was highest  at 60 days when superphosphate was applied,  whereas  in the alluvial soil containing 1% carbonate , the highest available phosphorous  was observed at 60 days when the fertilizer  applied was dicalcium phosphate.

    Dicalcium phosphate proved as effective as superphosphate  on alluvial,coastal  alluvial,  red  and  laterite  soils,  but  was inferior on medium-black and deltaic saline soils.

     Non   granulated  dicalcium  phosphate  appears  to  be   an acceptable  phosphate source for rice on soil other  than  medium black  and  deltaic  saline.  for up  land  cereals  the  limited  avilable  data  indicate  that some water  soluble  phosphate  is necessary  along  with dicalcium phosphate.  For  grain  legumes, however,  diacalcium phosphate does not seem to be a good  source on alluvial, medium-black and mixed red  and black soils. It  may be  mentioned  that  superphosphate supplied  more  calcium   and additionally  sulphur, which could be critical for grain  lequmes in some soils. the basic raw material for this product being rock phosphate.

COST ESTIMATION

Plant Capacity                            10 Ton/Day 

Land & Building (2 Acres)  Rs. 4.99 Cr    

Plant & Machinery                    Rs. 1.95 Cr 

Working Capital for 2 Month    Rs. 1.05 Cr 

Total Capital Investment          Rs. 8.23 Cr 

Rate of Return                          22%

Break Even Point                      62%

CONTENTS

COMPOSITION OF DICALCIUM PHOSPHATE

USES & APPLICATIONS

B.I.S.  SPECIFICATIONS

MARKET POTENTIAL

COMPOSITION  OF BLANCED CATTLE FEED

DIALY DICALCIUM PHOSPHTE REQUIREMENT FOR CATTLE & BUFFALOES

DETAILED PROCESS OF MANUFACTURE

HAIFA PROCESS

DIFFERENT METHODS USED COMMERCIALLY

PREPARATION OF DICALCIUM PHOSPHATE FROM PHOSPHATE ROCK

PROCESS FOR THE MANUFACTURE OF PURIFIED PHOSPHORIC ACID

PROCESS FOR THE MANUFACTURE OF SULFUR-CONTAINING FERTILIZERS

HEALTH  LINE

BACKGROUND

EVIDENCE

POLLUTION CONTROL IN DI-CALCIUM PHOSPHATE UNIT

FLOW DIAGRAM

MANUFACTURER OF DI-CALCIUM PHOSPHATE

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A

 1.  COST OF PLANT ECONOMICS   

 2.  LAND & BUILDING                                 

 3.  PLANT AND MACHINERY                              

 4.  FIXED CAPITAL INVESTMENT                        

 5.  RAW MATERIAL                                     

 6.  SALARY AND WAGES                                 

 7.  UTILITIES AND OVERHEADS                         

 8.  TOTAL WORKING CAPITAL                           

 9.  COST OF PRODUCTION                               

10.  PROFITABILITY ANALYSIS                           

11.  BREAK EVEN POINT                                 

12.  RESOURCES OF FINANCE                       

13.  INTEREST CHART                                   

14.  DEPRECIATION CHART                               

15.  CASH FLOW STATMENT                              

16.  PROJECTED BALANCE SHEET                         

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