Menu
Your Cart

    Detailed Project Report on Colour and Additives Master Batches

    Detailed Project Report on Colour and Additives Master Batches
    Detailed Project Report on Colour and Additives Master Batches
    ₹ 0 INR
      Why Choose Us
      • More than 40 years of experience
      • Managed by expert industrial consultants
      • ISO 9001-2015 Certified
      • Registered under MSME, UAM No: DL01E0012000
      How we work
      • 24/5 Research Support
        Get your quesries resolved from an industry expert. Ask your queries before report or book purchase.
      • Custom Research Service
        Speak to the our consultant to design an exclusive study to serve your research needs.
      • Quality Assurance
        All reports are prepared by highly qualified consultants & verified by a panel of experts.
      • Information Security
        Your personal & confidential information is safe & secure.

      COLOUR AND ADDITIVES MASTER BATCHES

      [EIRI/EDPR/1616] J.C.: 417INR, 417US$


      INTRODUCTION

      As the name Suggests the predispersed colors or color concentrates contain a high ropertion (20-50% or even more) of pigment by weight uniformly dispersed in a suitable carrier resin. The carrier resin may be a liquid or solid. In the former case the product is a liquid dispersion while in the latter case the product is known as solid predispered colour.  Liquid dispersions may be available as low viscosity materials for plastisols, or high viscosity pastes for thermoplastics. Solid concentrates in the form of powders they are suitable for use in powder resins. These concentrates are usually marketed for specific or a group of related  plastics. Some so called universal dispersions are also available in the market.

      The carrier resin is selected upon the type of polymer to be processed.   Concentrates,  when added to the base  polymer  (let down resin) in specified proportion, give the desired quantity of the  colour in the finished product for the  desired  application the  simplest  example is that of carbon  black  masterbatch  for polyethene.   A concentrate containing 25% carbon black in a suitable grade of polyethene is formulated.  This when added in 10% proportion (10 parts of concentrate + 90 parts of natural PE)gives 2.5% carbon black in the finished product eg.  polytheylene film.  The carrier may generally be a mixture of one or  more polymers  with one or more surfactants.  The carrier is usually other than the plastic to be coloured.  Low melting polyamides have excellent pigment dispersion characteristics and hence are suitable for the job as a carrier.  Ethylene vinyl acetate and LDPE are often used as dispersion media in predispersed colouts which  are to be used for define resins due  to  their  better dispersion  properties,  capacity for high pigment  loadings  and compatibility with a variety of other resins.  For solution vinyl coatings a co-polymer resin is frequently used which  provided high shear.

      Polymer granulates with a high percentage of additives, higher than in the end use, are called masterbatch. In later production steps, such as injection moulding, film or fibre production, those granulates are mixed with the raw polymer for colouring or the targeted modification of certain properties.

      Advantages: In comparison to pastes, powders or fluid additives, using masterbatch increases the process stability. The reason lies in the exactly defined pigment quantity in each granulate. Additionally: Since there is no handling of large powder masses and therefore the environment and the work station are not being polluted, masterbatch is regarded to be a very good processing material.


      COST ESTIMATION

      Plant Capacity                                       4.00 Ton/Day                   
       Land & Building (1500 Sq.Mtr)                 Rs. 2.12 Cr
      Plant & Machinery                                    Rs.55.00  Lacs         
      W.C. for 3 Months                                     Rs.2.76 Cr       
      Total Capital Investment                            Rs. 5.53  Cr             
      Rate of Return                                                37%  
      Break Even Point                                           40%

      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      PROPERTIES

      COMPATIBILITY OF COLOUR CONCENTRATES

      TESTING OF PIGMENT DISPERSIONS

      SELECTION OF COLOURANTS

      FACTORS WHICH AFFECT SELECTION OF COLOURANT

      B.I.S. SPECIFICATIONS

      RAW MATERIALS

      COLOURANTS FOR POLYETHYLENE:-

      INORGANIC PIGMENTS:-

      INORGANIC PIGMENTS SUITABLE FOR POLYETHYLENE ARE GIVEN IN THE FOLLOWING LIST:

      ORGANIC COLORANTS

      COLOURANTS FOR VINYL PLASTICS

      FLEXIBLE PVC

      INORGANIC COLORANTS

      ORGANIC PIGMENTS

      RIGID PVC

      SOME IMPORTANT ORGANIC PIGMENTS SUITABLE FOR RIGID PVC ARE GIVEN BELOW:

      COLOURANTS FOR ABS

      SELECTION OF COLORANTS

      INORGANIC PIGMENTS

      ORGANIC COLORANTS

      COLOURANTS FOR NYLON

      COMPOUNDING & PROCESSING CONSIDERATIONS

      INORGANIC PIGMENTS

      ORGANIC COLORANTS

      COLORANTS FOR POLYPROPYLENE

      COLORANTS

      IMPORTANT ORGANIC PIGMENTS SUITABLE FOR  POLYPROPYLENE  ARE GIVEN BELOW:

      COLOUR COMPOUNDING PROCESSING & EQUIPMENT

      DISPERSION OF PIGMENTS & COMPOUNDING EQUIPMENTS

      (I) COLOR DRY BLEND

      (II) PIGMENT PLSDYIVIDER PASTE

      (III) COMPOUNDED COLORS

      (IV) PIGMENT CONCENTRATES

      METHODS OF PIGMENT DISPERSION

      THERE ARE THREE BASIC DISPERSION PROCESSES FOR PIGMENT PLASTIC SYSTEMS:

      DRY BLEND DISPERSION

      MELT SHEAR DISPERSION

      LIQUID DISPERSION

      COMPOUNDING EQUIPMENTS

      DRY BLENDING

      CONTINUOUS MIXERS

      MILLING MACHINES & INTERNAL INTENSIVE MIXERS

      ROLL-MILLS

      EXTRUDERS

      SINGLE SCREW EXTRUDERS

      COMPOUND-EXTRUDER

      TWIN-SCREW EXTRUDER

      INJECTION MOLDING MACHINE

      ON THE MACHINE COMPOUNDING

      MARKET POSITION OF MASTERBATCHES

      HOW BIG IS THE MASTERBATCH MARKET IN INDIA ?

      EXPORTS GREW BY 35% FOR THE YEAR.

      MASTERBATCH MAKERS EXPANDING IN INDIA

      GROWTH AND PROSPECT OF PLASTIC INDUSTRY IN INDIA

      INDUSTRIAL POLICY

      STRUCTURE OF PLASTIC INDUSTRY

      GROWTH PROSPECTS – 2014-2015

      EMPLOYMENT GENERATION POTENTIAL

      PROFILE OF PLASTIC RECYCLING INDUSTRY IN INDIA

      STATUS OF POLYMER (PLASTIC) INDUSTRY

      POLYMERS (PLASTIC) DEMAND GROWTH IN INDIA

      PRESENT MANUFACTURERS/SUPPLIERS OF COLOUR MASTER BATCHES

      ANTISTATIC MASTERBATCHES

      USES & DOSAGE:

      FEATURES;

      PACKING & STORAGE;

      BENEFITS OF MASTERBATCHES

      THE BENEFITS CAN BE SUMMARIZED AS FOLLOWS:

      TYPES OF MASTERBATCHES

      GENERAL FORMULATION OF MASTERBATCHES

      FORMULATIONS

      PLASTIC FILLER GRANULES (PP):-

      FORMULATION - 1

      FORMULATION - 2

      1) FORMULATION

      COLOURED MASTERBATCH FOR LDPE

      1) FORMULATION

      COLOUR MASTERBATCH FOR PVC

      1) FORMULATION

      COLOUR MASTERBATCH FOR PVC

      1) FORMULATION

      COLOUR MASTER BATCH FOR POLYPROPYLENE

      1) FORMULATION

      MASTER BATCH FOR ABS

      1) FORMULATION

      EVA BASED MASTERBATCH

      BLACK MASTERBATCH FOR EPDM

      PVC GRADE MASTERBATCHES FOR RIGID APPLICATION

      PVC GRADE MASTERBATCHES FOR FLEXIBLE APPLICATION

      COLOUR  MASTERBATCHES FOR LLDPE

      FORMULA-1

      FORMULA-2

      HDPE BASED MASTERBATCHES

      FORMULATION OF ADDITIVE MASTERBATCHES (UV MASTERBATCH)

      FORMULA-1

      FORMULATION OF COLOUR MASTERBATCH FOR PVC USED IN WIRE & CABLE INDUSTRIES

      FORMULATION OF COLOUR MASTERBATCH FOR PVC WIRE & CABLE (EVA GRADE)

      PROCESS OF MANUFACTURE

      EXTRUDING & GRANULATION

      MIXING AND COMPUNDING METHOD OF MASTERBATCHES

      CARRIER MATERIAL

      LET DOWN RATIO

      DISPERSION

      PROCESSING

      METHODS OF PRODUCING MASTERBATCHES

      DISPERSIVE & DISTRIBUTIVE MIXING

      SINGLE-STAGE PROCESS

      TWO-STAGE PROCESS

      PLASTIC TRANSPARENT GRANULES

      FOR SHOE LIGHTING SYSTEMS

      RAW MATERIALS:-

      PLASTICIZER:-

      SOLVENTS:-

      AROMATICS:-

      HIGHER ALCOHOLS:-

      CHLORINATED HYDROCARBONS:-

      LUBRICANTS:-

      COMPOUNDING FORMULATION:-

      ANTISTATIC AGENTS:-

      GENERAL GUIDELINES FOR INJECTION MOULDING OF SAN

      THE GENERAL GUIDELINES ARE :

      PROCESS OF COMPOUNDING:-

      STEPS:-

      MANUFACTURING DIAGRAM

      PLANT LAYOUT

      SUPPLIERS OF RAW MATERIALS

      TALC

      DIOCTYL PHTHALATE

      ANTIOXIDANT

      POLYPROPYLENE

      CALCIUM CARBONATE

      ZINC OXIDE

      SUPPLIERES OF PLANT AND MACHINERY

      EXTRUDER

      PLASTIC MIXER

      PELLETIZER

      SCRAP GRINDER

      AIR BLOWERS

      WEIGHING MACHINES

      FILLING MACHINE

      LABORATORY TESTING EQUIPMENTS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

      How to Make Project Report?

      Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

      Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

      We can prepare detailed project report on any industry as per your requirement. 

      We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

      Detailed Project Report (DPR) gives you access to decisive data such as:

      • Market growth drivers
      • Factors limiting market growth
      • Current market trends
      • Market structure
      • Key highlights

      Overview of key market forces propelling and restraining market growth:

      • Up-to-date analyses of market trends and technological improvements
      • Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
      • An array of graphics, BEP analysis of major industry segments
      • Detailed analyses of industry trends
      • A well-defined technological growth with an impact-analysis
      • A clear understanding of the competitive landscape and key product segments

      Need Customized Project Report?

      1. Ask for FREE project related details with our consultant/industry expert.
      2. Share your specific research requirements for customized project report.
      3. Request for due diligence and consumer centric studies.
      4. Still haven't found what you're looking for? Speak to our Custom Research Team

      About Engineers India Research Institute:

      EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

      Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

      Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

      Our Approach

      • Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
      • The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
      • We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

      Why buy EIRI reports?

      1. Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
      2. Offer real analysis driving variables for the business and most recent business sector patterns in the business
      3. This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
      4. Report gives investigation and top to bottom money related correlation of real players/competitors
      5. The report gives gauges of key parameters which foresees the business execution