Menu
Your Cart

    Detailed Project Report on rotogravure printed and laminated pouches and rolls (8 colour)

    Detailed Project Report on rotogravure printed and laminated pouches and rolls (8 colour)
    Detailed Project Report on rotogravure printed and laminated pouches and rolls (8 colour)
    ₹ 0 INR
      Why Choose Us
      • More than 40 years of experience
      • Managed by expert industrial consultants
      • ISO 9001-2015 Certified
      • Registered under MSME, UAM No: DL01E0012000
      How we work
      • 24/5 Research Support
        Get your quesries resolved from an industry expert. Ask your queries before report or book purchase.
      • Custom Research Service
        Speak to the our consultant to design an exclusive study to serve your research needs.
      • Quality Assurance
        All reports are prepared by highly qualified consultants & verified by a panel of experts.
      • Information Security
        Your personal & confidential information is safe & secure.

      ROTOGRAVURE PRINTED AND LAMINATED POUCHES AND ROLLS (8 COLOUR)
      [CODE NO.3404]  



      Flexible packaging products include candy wrappers, bags for cookies, snack foods, fresh and frozen products, diapers and personal hygiene products, envelopes for powdered soups and juices, flexible bags for ketchup and mayonnaise and for cleaning products such as laundry detergents, labels for beverage bottles, peel-off lids and labels for yogurt containers and wrappers for ice cream products. All of the Company’s products are manufactured in accordance with international requirements and customized to meet individual customer specifications.

      Production of flexible packaging products begins in pre-press. The main pre-press process involves the digital design for packaging graphics, including color separation, text and layout. There are two forms of printing: rotogravure and flexography. The rotogravure printing process involves diamond-etching a cylinder for each product’s color layer. It is appropriate for high-quantity orders. Flexographic printing process requires a polymer plate (one for each color) with the design to be printed, that is wrapped around a metallic cylinder.

      Traditionally, machinery and equipment requirements for rotogravure printing have been greater than for flexographic printing, and as a result, flexographic printing has been more commonly used. While flexographic printing quality has traditionally been inferior to the rotogravure method in terms of printing clarity and quality, these differences have been diminishing over time as the quality and equipment investments in the flexographic printing method have increased.

      Production of flexible packaging products continues by combining the different layers of material(s) required for each particular packaging order; the combination of materials depends on the product’s requirements, such as impermeability, desired shelf life and cost considerations. Flexible packaging products are made from any combination of the following: plastics (such as polypropylene, polyethylene and/or polyester), aluminum foil, paper, wax and adhesives. The most common packaging types are single-layer and multi-layer, coextruded barrier films, doy pack containers and metallized films. Many of the packaging component materials are purchased in film rolls. Due to the high volume of polyethylene used in flexible packaging, this raw material is purchased in pellet form (resin) and extruded at the Company’s facilities into rolls of the appropriate diameter, thickness, width and color for each particular order.

      After the printing process, additional laminates and any other necessary layers are attached using adhesives between layers. Finally, the rolls are cut, folded (if necessary) and packaged.

      Flexible packaging is the second largest segment in US packaging, accounting for 18% of the industry. It makes sense; this type of product wrap is ubiquitous. Every time you open a bag of chips, squeeze a tube of toothpaste, or get your afternoon caffeine fix from a teabag, you can thank the nearly 79,000 American workers in flexible packaging manufacturing.

      The complexity of printing on a flexible substrate is daunting. The sheer variety of materials such as polybags, extruded polyethylene films, overwraps, and rollstock complicate the already challenging process. Schedulers must account for ink changeouts, equipment set-ups, and different cure times. Add to this the normal floor constraints of job deadlines, labor skill-sets needed, and post-processing activities required, and it becomes apparent how much a facility in this industry can improve processes with a robust scheduling tool.


      COST ESTIMATION

      Plant  Capacity                                              :    4.00 Ton/day
      land & Building  (1000 Sq.Mtr)                   :    Rs.  1.18 Cr
      Plant & Machinery                                         :    Rs.  1.25 Cr
      Working Capital for 1 Month                       :    Rs.  2.12 Cr
      Total Capital Investment                              :    Rs.  4.63 Cr
      Rate of Return                                                :    30%
      Break Even Point                                           :    49%

      INTRODUCTION    
      PROPERTIES    
      PERMEABILITY RATES OF SELECTIVE PLASTIC PACKAGING MATERIALS    
      RADIATION STABILITY OF POLYMERS    
      PHYSICAL PROPERTIES OF PLASTICS USED IN FOOD PACKAGING    
      CHEMICAL AND PERFORMANCE PROPERTIES OF PLASTICS    
      USES & APPLICATION OF FLEXIBLE PACKAGING    
      PROPERTIES AND CHARACTERISTICS    
      INNOVATIONS AND ADVANCEMENT IN FLEXIBLE PACKAGING    
      METALIZED FILMS    
      MODIFIED ATMOSPHERE PACKAGING    
      ACTIVE PACKAGING    
      EDIBLE AND SOLUBLE FILMS    
      INTELLIGENT PACKAGING    
      OVERVIEW OF FLEXIBLE PACKAGING    
      PROCESSING OF DIFFERENT TYPES OF FILMS    
      BLOWN FILM    
      CAST FILM    
      COEXTRUSION    
      ADVANTAGE OF CO-EXTRUDED MULTILAYER FILM    
      RAW MATERIALS    
      PROPERTIES AND CHARACTERISTICS OF MULTI LAYER CO-EXTRUDED FILM    
      5 LAYER FILM    
      EVOH BASED 5 LAYER FILMS    
      MOLECULAR STRUCTURE OF EVOH RESINS    
      PRESERVING FOOD QUALITY    
      PROTECTING THE ENVIRONMENT    
      RESISTING INDUSTRIAL CHEMICALS    
      SUPERIOR GAS AND MOISTURE BARRIER PROPERTIES    
      BARRIER TO FLAVOUR PERMEATION    
      BARRIER TO AROMA PERMEATION    
      RESISTANCE TO SOLVENTS    
      UV-RESISTANCE    
      EXCELLENT FLEX-CRACK RESISTANCE    
      GOOD PRINTABILITY    
      GAS BARRIER PROPERTIES OF EVOH VS OTHER POLYMERS    
      HOW PACKAGING HAS CHANGED    
      MARKET SURVEY    
      FIGURE: PLASTIC PACKAGING INDUSTRY OUTLOOK (USD BN)    
      FUTURE DEMAND FOR FLEXIBLE LAMINATES    
      LAYER FILM    
      INDIA AS MANUFACTURER BASE FOR GLOBAL MARKET    
      TOTAL POLYMER CONSUMPTION 2012-13    
      TOTAL INSTALLED CAPACITY     
      PRODUCTION OF COEXTRUDED MULTILAYER FILM    
      GLOBAL MARKET OF FLEXIBLE PACKAGING    
      FIGURE: SHARE OF PACKAGING MEDIUMS    
      FIGURE: USE OF POLYMERS IN FLEXIBLE PACKAGING    
      FLEXIBLE PACKAGING MARKET DYNAMICS    
      TABLE: NEW PRODUCTS IN FLEXIBLE PACKAGING    
      CHANGING CONSUMPTION PATTERNS    
      ADVANTAGE OF FLEXIBLE LAMINATES    
      KEY DRIVERS OF PACKAGING INDUSTRY    
      FIGURE: INDIAN RETAIL INDUSTRY OUTLOOK (USD BN)    
      FIGURE: INDIAN FOOD & BEVERAGE INDUSTRY OUTLOOK (USD BN)    
      FIGURE: PACKAGED FOOD SPEND (PER CAPITA)    
      FIGURE: GLOBAL SEGMENT BREAKUP OF PACKAGING MATERIALS (%)    
      INCREASED FOOD SAFETY, QUALITY & SHELF LIFE:    
      INNOVATIONS IN PACKAGING:    
      FIGURE: END-USAGE SHARE OF PLASTIC PRODUCTS (%)    
      FUTURE OPPORTUNITIES    
      CONCLUSIONS    
      MANUFACTURING PROCESS OF FLEXIBLE PACKAGING    
      PROCESS FLOW DIAGRAM    
      METHOD OF POUCH MAKING    
      ROTOGRAVURE PRINTING PROCESS    
      DETAILS OF ROTOGRAVURE PRINTING    
      GRAVURE - PRINTING PRESSES    
      COMPOSITION OF SOLVENTLESS LAMINATOR    
      DETAILS OF SOLVENT FREE LAMINATING PROCESS    
      TYPICAL SOLVENT FREE LAMINATOR    
      TYPICAL SOLVENT FREE METER-MIX    
      BIO-FILM CONSIDERATIONS DURING SOLVENT FREE LAMINATION    
      COMPARISON OF LAMINATION PROCESSES    
      TECHNIQUES OF CO-EXTRUSION    
      VARIOUS CO-EXTRUDED FILMS:    
      PLANNING AND SCHEDULING IN FLEXIBLE PACKAGING MANUFACTURE    
      PLANNING AND SCHEDULING WORKBENCHES    
      QAD QMS (QUALITY MANAGEMENT SYSTEM)    
      AUTOMATION SOLUTIONS    
      ENVIRONMENTAL IMPACT OF FLEXIBLE PACKAGING    
      SOLVENT USE AND TREATMENT    
      ENERGY USE    
      PRINTING    
      PROCESS LOSSES    
      BLOWN FILM EXTRUSION PROCESS    
      SUPPLIERS OF PLANT AND MACHINERY    
      SOLVENT LESS LAMINATING MACHINE    
      POUCH MAKING MACHINES    
      ROTOGRAVURE PRINTING MACHINE    
      SUPPLIERS OF RAW MATERIALS    
      ADHESIVE    
      PRINTING INKS    

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

      How to Make Project Report?

      Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

      Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

      We can prepare detailed project report on any industry as per your requirement. 

      We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

      Detailed Project Report (DPR) gives you access to decisive data such as:

      • Market growth drivers
      • Factors limiting market growth
      • Current market trends
      • Market structure
      • Key highlights

      Overview of key market forces propelling and restraining market growth:

      • Up-to-date analyses of market trends and technological improvements
      • Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
      • An array of graphics, BEP analysis of major industry segments
      • Detailed analyses of industry trends
      • A well-defined technological growth with an impact-analysis
      • A clear understanding of the competitive landscape and key product segments

      Need Customized Project Report?

      1. Ask for FREE project related details with our consultant/industry expert.
      2. Share your specific research requirements for customized project report.
      3. Request for due diligence and consumer centric studies.
      4. Still haven't found what you're looking for? Speak to our Custom Research Team

      About Engineers India Research Institute:

      EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

      Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

      Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

      Our Approach

      • Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
      • The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
      • We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

      Why buy EIRI reports?

      1. Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
      2. Offer real analysis driving variables for the business and most recent business sector patterns in the business
      3. This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
      4. Report gives investigation and top to bottom money related correlation of real players/competitors
      5. The report gives gauges of key parameters which foresees the business execution