Detailed Project Report on Cement Tiles, Canal Line Slab, Kerv Stone, Paver RCC Pipe, Mano Hole Cover, Enterlocking etc. Manufacturing Plant

CEMENT TILES, CANAL LINE SLAB, KERV STONE, PAVER RCC PIPE, MANO HOLE COVER, ENTERLOCKING ETC. MANUFACTURING PLANT

[EIRI/EDPR/1258] J.C.: 9918

INTRODUCTION

Construction industry and development of infrastructure facilities are a priority at present and government has laid a lot of emphasis on the same. Providing housing to one and all is also a priority. Besides government initiative in construction of houses private sector builders are also very actively involved in different housing projects.

All these activities call for landscaping provision of garden path for the area and provision for paved foot paths. Even otherwise pavement, Bus stops carriage ways also require paved paths. All these necessarily need cement concrete blocks/Tiles. Such concrete blocks are also used inside factories and residential complexes for paving the approach roads.

This paving prevents water accumulation in the region and avoids formation of slosh mud pools there by maintaining the cleanliness of the area and its beauty. The demand for such blocks and tiles is generally from urban and semi urban areas as such the unit manufacturing the product should be accordingly located.

The demand for such products depends on the growth of economy and rate of urbanization. With massive urbanization work taken up by the government and providing better facilities to population the demand for these concrete products is bound to grow.

Cement concrete tiles and paving blocks are precast solid products made out of cement concrete. The product is made in various sizes and shapes viz. rectangular, square and round blocks of different dimensions with designs for interlocking of adjacent tiles blocks.

The raw materials required for manufacture of the product are Portland cement and aggregates which are available locally in every part of the country.

Cement concrete tiles and paving blocks find applications in pavements, footpaths, gardens, passenger waiting sheds, bus-stops, industry and other public places. The product is commonly used in urban areas for the above applications. Hence, the unit may be set up in urban and semi-urban areas, near the market.

A lot of face-lift is being given to roads, footpaths along the roadside. Concrete paving blocks are ideal materials on the footpaths for easy laying, better look and finish. Whereas the tiles find extensive use outside the large building and houses, lots of these materials are also used in flooring in the open areas of public offices and commercial buildings and residential apartments.

COST ESTIMATION

Plant Capacity            6.40 MT/Day

Land & Building (5000 sq.mt.)    Rs. 72.25 Lac

Plant & Machinery                    Rs. 26.35 Lac

Working Capital for 1 Month    Rs. 11.10 Lac

Total Capital Investment          Rs. 1.14 Cr

Rate of Return                          20%

Break Even Point                      67%

CONTENTS

INTRODUCTION

PROPERTIES

USES AND APPLICATIONS

MARKET POSITION

PRESENT MANUFACTURERS/SUPPLIERS OF RCC PIPES

BUREAU OF INDIAN STANDARDS

RAW MATERIALS

PROCESS FLOW DIAGRAM

PRODUCTION PROCESS

THE MANUFACTURING PROCESS

PROJECT IMPLEMENTATION SCHEDULES

IMPLEMENTATION SCHEDULE

SCHEMATIC DIGRAM OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

MANPOWER

EFFLUENT TREATMENT AND DISPOSAL

TYPICAL WASTE SOLIDS CHARACTERISTICS

PLANT & MACHINERY SUPPLIERS

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)