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    Acid Slurry (Linear Alkyl Benzene Sulphonic Acid)

    Acid Slurry (Linear Alkyl Benzene Sulphonic Acid)
    Acid Slurry (Linear Alkyl Benzene Sulphonic Acid)
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      ACID SLURRY (LINEAR ALKYL BENZENE SULPHONIC ACID)

      [EIRI/EDPR/4418] J.C.: 2620XL


      INTRODUCTION

      Acid Slurry (LABSA) is a detergents active anionic in nature. There are many other detergent actives such as A.O.S., Fatty alcohol, Non-Ionic etc. But due to cost effectiveness Acid Slurry (LABSA) dominates the detergent active market. There is a growing demand of acid slurry. But, there is a huge gap of supply of raw materials. Global demands for this product are increasing rapidly. Looking the expected demand of these products in global market as well as in domestic market, the proposed projects have acceptability in the local and international market. 

      Synthetic detergents had been developed in the beginning of 20th century and started making inroads into the area earlier served by washing compounds i.e. soaps made traditionally from oils/fats and caustic soda. Since soaps have comparatively lesser washing characteristics in hard water than synthetic detergents, synthetic washing compounds have been able to occupy a significant market which was enjoyed by washing soaps earlier. The term detergents which originated from the Latin word detergine (i.e. to wipe off), is now a day’s applied to all synthetic washing compounds. Synthetic detergents are not only used as cleaning materials but also have industrial applications in textiles, pesticide industry as carriers, etc.

      It is intended to prepare a Feasibility Report to install 600 Tons/Year Acid Slurry (LABSA) production facility as a Green Field Project. 


      COST ESTIMATION

      Plant Capacity            2 MT/Day  

      Land & Building (1000 sq.mt.)    Rs. 1.20 Cr    

      Plant & Machinery                    Rs. 97.94 Lac 

      Working Capital for 0.5 Month  Rs. 35.21 Lac 

      Total Capital Investment          Rs. 2.88 Cr 

      Rate of Return                          41%

      Break Even Point                      53%


      CONTENTS

      INTRODUCTION

      USES/APPLICATIONS

      MARKET OVERVIEW

      GLOBAL LABSA MARKET INSIGHTS

      PROPERTIES/SPECIFICATIONS

      PROPERTIES OF LABSA

      SPECIFICATIONS OF LABSA

      QUALITY CONTROL AND STANDARDS

      ACID SLURRY (IS 8401:1987)

      HAZARDS

      ADVERSE HUMAN HEALTH EFFECTS:

      ENVIRONMENTAL EFFECTS:

      OTHER EFFECTS:

      FIRST AID MEASURES

      INGESTION:

      INHALATION:

      EYE CONTACT:

      ANNOTATIONS TO A PHYSICIAN:

      HANDLING:

      FIRE FIGHTING MEASURES

      GENERAL INFORMATION:

      SUITABLE EXTINGUISHING MEDIA:

      NOT SUITABLE EXTINGUISHING MEDIA:

      SPECIFIC HAZARDS:

      SPECIAL EQUIPMENTS:

      CHEMICAL REACTIONS/FORMULATION

      REACTION CARRIED OUT AS GIVEN BELOW:

      SULPHONATING STAGE:

      DILUTION STAGE & SEPARATION STAGE

      RAW MATERIALS

      LINEAR ALKYL BENZENE

      SULPHURIC ACID

      SUPPLIERS OF RAW MATERIALS

      MANUFACTURING PROCESS STEPS

      PROCESS FLOW

      ENGINEERING DESIGN CONSIDERATIONS

      ETP FACILITY

      ETP FLOW DIAGRAM (TYPICAL)

      SEWAGE AND WASTE WATER EFFLUENT

      STP FLOW DIAGRAM (TYPICAL)

      WASTE GENERATION & MANAGEMENT/GREEN BELT

      GREEN BELT

      WATER (ESTIMATED)

      PLANT/MACHINERY (BROADLY)

      SUPPLIERS OF PLANT & MACHINERIES/TURNKEY

      STORAGE VESSEL (CHEMICAL)

      MATERIAL HANDLING EQUIPMENTS

      LABORATORY EQUIPMENTS

      POLLUTION CONTROL EQUIPMENTS

      PROCESS EQUIPMENTS

      STORAGE TANKS

      POWER TRANSFORMERS

      ETP PLANTS

      PLATEFORM WEIGHING MACHINE

      UTILITIES PER MONTH (ESTIMATED)

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      PRIMARY FACTORS

      1. RAW-MATERIAL SUPPLY:

      2. MARKETS:

      3. POWER AND FUEL SUPPLY:

      4. WATER SUPPLY:

      5. CLIMATE:

      SPECIFIC FACTORS

      6. TRANSPORTATION:

      A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

      7. WASTE DISPOSAL:

      8. LABOR:

      9. REGULATORY LAWS:

      10. TAXES:

      11. SITE CHARACTERISTICS:

      12. COMMUNITY FACTORS:

      13. VULNERABILITY TO WARTIME ATTACK:

      14. FLOOD AND FIRE CONTROL:

      HEALTH SAFETY AND ENVIRONMENT

      ANTICIPATED ENVIRONMENTAL IMPACTS

      CONSTRUCTION PHASE

      OPERATION PHASE

      MITIGATION MEASURES (PROPOSED)

      HSE REQUIREMENT

      SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

      POTENTIAL RISKS

      PROPOSED IMPLEMENTATION SCHEDULE

      PROJECT FINANCIALS

      BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

      PRELIMINARY LAYOUT

      CONCLUSIONS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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