CYCLE PARTS MANUFACTURING PLANT (CAP: 5MT/DAY)

CYCLE PARTS MANUFACTURING PLANT

(CAP: 5MT/DAY)

(EIRI/EDPR/4860) J.C.3081

INDUSTRY OVERVIEW

INTRODUCTION

Abicycle is atwo wheeled vehicle that is moved with pedals, which are attached to thewheelswithagearandchain.Itissteeredwithhandlebars.Abicycle,alsocalledapedal cycle, bike or cycle, is a human-powered or motor-powered assisted, pedal-driven, single- track vehicle, having two wheels attached to a frame, one behind the other. A bicycle rider is called a cyclist, or bicyclist.

Bicycles were introduced in the 19th century in Europe. By the early 21st century, morethan1billionwereinexistence.Thesenumbersfarexceedthenumberofcars,bothin totalandrankedbythenumberofindividualmodelsproduced.Theyaretheprincipalmeans oftransportationinmanyregions.Theyalsoprovideapopularformofrecreation,andhave been adapted for use as children's toys, general fitness, military and police applications, courier services, bicycle racing, and bicycle stunts.

The basic shape and configuration of a typical upright or "safety bicycle", has changed little since the first chain-driven model was developed around 1885. However, many details have been improved, especially since the advent of modern materials and computer-aided design. These have allowed for a proliferation of specialized designs for many types of cycling.

COST ESTIMATION

Plant Capacity                            5 MT/Day 

Land & Building (1 Acre)          Rs. 1.25 Cr    

Plant & Machinery                       Rs. 1.16 Cr 

Working Capital for 2 Month    Rs. 2.31 Cr 

Total Capital Investment            Rs. 4.90 Cr 

Rate of Return                              32%

Break Even Point                         53%

CONTENTS

INDUSTRY OVERVIEW

INTRODUCTION

SELECTION OF MATERIALS

BIKE PARTS & COMPONENTS

TOP 10 BICYCLE BRANDS IN INDIA

INDIAN MACROECONOMIC OVERVIEW

MARKET POSITION

INDIAN STEEL SECTOR REVIEW AND OUTLOOK

B.I.S. SPECIFICATION

PRODUCTION PROCESS

PROCESS FLOW CHART OF RIM MANUFACTURING

QUALITY CONTROL

METAL TESTING EQUIPMENT

KEY INDUSTRY REGULATIONS AND POLICIES

INDUSTRY SPECIFIC REGULATIONS

CLAWSRELATINGTOSPECIFICSTATEWHERETHEESTABLISHMENTISSITUATED

LABOURRELATEDLEGISLATIONS

ENVIRONMENT LAWS AND REGULATIONS

IMPORT-EXPORTREGULATIONS

GENERALSTATUTORYLEGISLATIONS

INTELLECTUALPROPERTYRELATEDLEGISLATIONS

OTHERLAWS

DOCUMENTS REQUIRED FOR LICENSES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

UTILITIES

BYCYCLE PARTS MANUFACTURERS

SS PIPE & TUBE MANUFACTURER

SUPPLIERS OF PRECISION MEASURING TOOLS

STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERS

CNC MACHINE MANUFACTURERS

AIR COMPRESSOR MANUFACTURERS

FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS

WEIGHING BREIDGE MANUFACTURER

WEIGHING MACHINES

LABORATORTY EQUIPMENTS MANUFACTURERS

D.G. SET MANUFACTURERS & SUPPLIERS

ELECRICAL GOOD & SWITCH MANUFACTURE

DOCUMENTS REQUIRED FOR LICENSES

PLANT LATOUT

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

ORGANIZATION CHART

IMPLEMENTATION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

SWOTANALYSIS

STEEL PRODUCTS MANUFACTURING CONSULTANT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)