EVA SHEET/FILM MANUFACTURING PLANT FOR SOLAR PANEL (Size: 03 ~0.9 mm thick)

EVA SHEET/FILM MANUFACTURING PLANT FOR SOLAR PANEL (Size: 03 ~0.9 mm thick)

EIRI/EDPR/4836 J.C.3057

In scientific terms, EVA or Ethylene Vinyl Acetate Sheet is a thermoplastic polymer sheet that encapsulates solar cells or PV. In layman’s terms, these sheets are made of specialized co-polymers to prevent dirt, water, and humidity from reaching the solar cell. Like the phone screen guard, the solar panel EVA sheets provide protection. It is a necessary part of the set-up to ensure the safety of the solar panel. These sheets give the panels a long shelf life so that you get the best performance from your solar panel.

What is EVA

EVA is an ethylene-vinyl acetate copolymer, which is produced by the copolymerization of ethylene (E) and vinyl acetate (VA) and is referred to as EVA, or E/VAC. Compared with polyethylene, EVA has reduced crystallinity and improved flexibility, impact resistance, filler compatibility, and heat sealing performance due to the introduction of vinyl acetate monomer in the molecular chain. Generally speaking, the performance of EVA resin mainly depends on the content of vinyl acetate on the molecular chain. Because the composition ratio can be adjusted to meet different application needs, the higher the content of vinyl acetate (VA content), its transparency, softness and toughness will be relatively improved.

EVA characteristics

Durability:

Premium EVA film is known for its outstanding durability, even under harsh weather conditions such as high temperature and high humidity.

Bonding:

Under the right conditions, EVA film has excellent adhesion to solar glass (not standard glass, which has a rough surface). EVA also bonds very well to the backsheet.

COST ESTIMATION

Plant Capacity                                    15 MT/Day 

Land & Building (8000 sq.mt.)  Rs.  3.67 Cr    

Plant & Machinery                            Rs. 17.38 Cr 

Working Capital for 2 Month           Rs. 12.63 Cr 

Total Capital Investment                Rs. 34.05 Cr 

Rate of Return                               16%

Break Even Point                           62%

CONTENTS

• INTRODUCTION

• SOLAR EVA SHEET BENEFITS

• USES AND APPLICATION

• APPLICATIONS OF EVA FILM IN THE CONSTRUCTION INDUSTRY

• INDUSTRY OVERVIEW

• ECONOMIC OUTLOOKGLOBALECONOMICOUTLOOK

• GLOBALPROSPECTS

• GLOBALRISKSANDPOLICYCHALLENGES

• GLOBALTRADE

• GLOBALINFLATIONANDFINANCIALDEVELOPMENTS

• EMERGING MARKET AND DEVELOPED ECONOMIES

• GLOBALSOLARMARKET

• GLOBAL RENEWABLE ENERGY MARKET

• KEYMARKETTRENDS

• ASIA PACIFIC EXPECTED TO DOMINATE THE MARKET

• RECENTDEVELOPMENTS

• INDIAN ECONOMIC OUTLOOK

• INDIAN MARKET SIZE

• RECENT DEVELOPMENTS ININDIAN ECONOMY

• GOVERNMENT INITIATIVES

• INDIANRENEWABLEENERGYMARKETINTRODUCTION

• MARKET SIZE

• INVESTMENTS/DEVELOPMENTS

• GOVERNMENT INITIATIVES

• ROADAHEAD

• INDIAN SOLAR ENERGY MARKET

• SOLAR POWER GENERATION GROWTH OUT WEIGH OTHER SOURCES

• GROWTH DRIVERS BY GOVERNMENT

• INVESTEMENTS

• GOVERNMENT POLICIES

• HIGH LIGHT SUNDER MAJORONGOING SCHEMES

• INDIA SOLAR WATER PUMP SYSTEMS INDUSTRY

• INDIA SOLAR PHOTOVOLTAIC (PV) MARKET ANALYSIS

• INDIA POWER EPC MARKET IN INDIA

• NATIONAL SOLAR MISSION

• ACHIEVEMENTS

• GROWTH OUTLOOK ININDIAN SOLAR MARKET

• B.I.S. SPECIFICATION

• PROCESS FLOW CHART

• PLANT & MACHINERY DETAILS

• EVA/POE/EPE FILM PRODUCTION LINE

• EQUIPMENT FEATURES AND ADVANTAGES

• ADVANTAGES OF THE THREE-LAYER CO-EXTRUSION STRUCTURE

• EQUIPMENT CHALLENGES AND INNOVATIONS

• DETAILED TECHNICAL CONFIGURATION

• PRODUCTION LINE COMPONENTS

• EVA/POE FILM LINES PERFORMANCE FEATURES

• TOYOTA ELECTRIC FORKLIFT TRUCK MODEL 8FBE15

• EVA FILM

• (FINISHED PRODUCTEST)

• KEYINDUSTRYREGULATIONSANDPOLICIES

• DOCUMENTS REQUIRED FOR LICENSES

• PRINCIPLES OF PLANT LAYOUT

• PLANT LOCATION FACTORS

• EXPLANATION OF TERMS USED IN THE PROJECT REPORT

• UTILITIES

• EVA SHEET MAUFATURER

• EVA SHEET MACHINE MANUFACTURER

• SUPPLIERS OF PRECISION MEASURING TOOLS

• AIR COMPRESSOR MANUFACTURERS

• FIRE FIGHTING EQUIPMENTS MANUFACTURER/SUPPLIERS

• WEIGHING BREIDGE MANUFACTURER

• WEIGHING MACHINES

• LABORATORTY EQUIPMENTS MANUFACTURERS

• D.G. SET MANUFACTURERS & SUPPLIERS

• ELECRICAL GOOD & SWITCH MANUFACTURE

• PLANT LATOUT

• ADDRESSES OF RELEVANT GOVERNMENT OFFICES

• ADDRESSES OF FINANCIAL INSTITUTIONS

• RECYLING PLANT & MACHINERY SUPPLIER

• RECYLING PROJECT CONSULTANT

• GREEN ENERGY /SOLAR ENERGY

• ORGANIZATION CHART

• IMPLEMENTATION SCHEDULE

• PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

• SWOTANALYSIS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)