GRAIN BASED ETHANOL PLANT :(CAP: 60 KL/DAY) MALT SPRIT PLANT: 1 KLPD LIQUOR BOTTLING PLANT: 25,000 CASES PER MONTH

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GRAIN BASED ETHANOL PLANT :(CAP: 60 KL/DAY) MALT SPRIT PLANT: 1 KLPD LIQUOR BOTTLING PLANT: 25,000 CASES PER MONTH

EIRI/EDPR/4797 J.C. 3018 XL

The energy demand in our country is rising due to an expanding economy, growing population, increasing urbanization, evolving lifestyles and rising spending power. About 98% of the fuel requirement in the road transportation sector is currently met by fossil fuels and the remaining 2% by biofuels. Today, India imports 85%2 of its oil requirement. The Indian economy is expected to grow steadily despite temporary setbacks due to the COVID pandemic. This would result in a further increase of vehicular population which in turn will increase the demand for transportation fuels. Domestic biofuels provide a strategic opportunity to the country, as they reduce the nation’s dependence on imported fossil fuels. In addition, when utilized with appropriate care, biofuels can be environmentally friendly, sustainable energy sources. They can also help generate employment, promote Make in India, Swachh Bharat, doubling of farmers’ incomes and promote Waste to Wealth generation.

Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.

Achieving energy security and the transitioning to a thriving low carbon economy is critical for a growing nation like India. Blending locally produced ethanol with petrol will help India strengthen its energy security, enable local enterprises and farmers to participate in the energy economy and reduce vehicular emissions. The Government of India notified the National Policy on Biofuels –2018 (NPB–2018) on 4.06.2018 wherein, under the Ethanol Blended Petrol (EBP) Program, an

COST ESTIMATION

Plant Capacity 60 KL/Day
Land & Building (60703 sq.mt.) Rs. 9.99 Cr
Plant & Machinery Rs. 91.28 Cr
Working Capital for 3 Month Rs. 63.40 Cr
Total Capital Investment Rs. 175.62 Cr
Rate of Return 74%
Break Even Point 28%

CONTENTS

INTRODUCTION
OVERVIEW OF ETHANOL IN INDIA
PROPERTIES
USES / APPLICATIONS
INDIAN MANUFACTURING INDUSTRY
INTRODUCTION
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
ROAD AHEAD
ETHANOL SUPPLY PROJECTION IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
TRADE AND TECHNICAL NAMES
TYPE OF YEAST
BIS SPECIFICATION
MANUFACTURING PROCESS
PROJECT DESCRIPTION WITH PROCESS DETAILS
EFFLUENT TREATMENT SCHEME
CAPTIVE POWER PLANT
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
GRAIN HANDLING AND MILLING
FERMENTATION
DISTILLATION
TECHNOLOGY AND PROCESS DESCRIPTION
MALT SPIRIT PLANT PROCESS FLOW DIAGRAM
DESCRIPTION OF MITIGATION MEASURES
FIRE FIGHTING SYSTEM
ASSESSMENT OF NEW & UNTESTED TECHNOLOGY FOR THE RISK OF TECHNOLOGICAL FAILURE
PLANT & MACHINERY (BROADLY)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF REACTORS
SUPPLIERS OF BOILERS
SUPPLIERS OF CONDENSER
FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
ELECRICAL GOOD & SWITCH MANUFACTURE
LABORATORTY EQUIPMENTS MANUFACTURERS
SUPPLIERS OF DISTILLATION COLUMN
SUPPLIERS OF SCRUBBER
DESIGN CONSIDERATIONS
PRINCIPLES OF PLANT LAYOUT
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
STATUTORY APPROVALS FROM GOVERNMENT
DOCUMENTS REQUIRED FOR LICENSES
POLLUTION CONTROL MEASURES
SWOL ANALYSIS
IMPLEMENTATION SCHEDULE
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSETS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)

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