LATTICE TOWER MANUFACTURING PLANT(CAP: 250MT/DAY)

LATTICE TOWER MANUFACTURING PLANT(CAP: 250MT/DAY)

(EIRI/EDPR/4850) J.C.3071

Lattice Tower, also known as truss tower or angle steel tower, is a freestanding vertical framework structure used for telecommunications, broadcasting, and power transmission. These self-supporting towers provide essential height for antennas, transmission lines, and other equipment that needs elevation. Lattice Towers come in various configurations including three-legged with tubular elements or four-legged with angle steel construction, each optimized for specific load requirements and environmental conditions.

The structure of a Lattice Tower consists of several key components working together to ensure stability and functionality. The base is anchored firmly into the ground, while legs carry the load and provide necessary height. Bracing, formed by a network of diagonal steel beams, connects the legs to add strength and stability to the frame. They can be constructed using steel materials like Q235B or Q345B, with heights ranging from 10m to 100m depending on application requirements. Lattice Towers distribute weight over a greater area than pole-type towers, reducing pressure on foundations and allowing for installation even on rough terrain.

Features:

• Modular design allows for last-minute modifications and easy transportation

• Excellent wind resistance with open framework design

• Cost-effective compared to monopoles due to lower material costs

• Supports multiple equipment types without obtrusive secondary steelwork

• Flexible upgrade capacity with proper foundation planning

What are the standard sizes of lattice towers?

Standard lattice towers range from 10m to 100m in height, with common models at 30m, 40m, 60m, and 80m. Typical base widths range from 3m to 15m depending on height requirements. As a leading manufacturer, we can custom design towers according to your specific requirements for height, load capacity, and environmental conditions.

What materials are used to construct lattice towers?

Lattice towers are typically constructed using high-grade steel materials such as Q235B or Q345B. These materials provide the necessary strength while maintaining cost-effectiveness. The steel components undergo hot-dip galvanization according to standards like IS:2629 and IS:4749 to ensure long-term protection against corrosion and environmental damage.

COST ESTIMATION

• Plant capacity                            250 MT/day 
  
• Land & Building (10 Acres)  Rs. 8.39 Cr    
• Plant & Machinery                       Rs. 29.56 Cr 
• Working Capital for 3 Month    Rs. 182.50 Cr 
• Total Capital Investment            Rs.221.44 Cr 
• Rate of Return                              26%
• Break Even Point                        40%

CONTENTS

• INDUSTRY OVERVIEW
  
• INDIAN MACROECONOMIC OVERVIEW
• MARKET POSITION
• STEEL WIRES MARKET ASSESSMENT
• INTRODUCTION ABOUT LATTICE TOWER
• MAIN PARTS OF LATTICE TOWER
• HIGH VOLTAGE TRANSMISSION TOWERS
• TOWER TYPES
• FABRICATION
• MATERIALS FOR TOWER CONSTRUCTION
• USES AND APPLICATION
• LIGHTING DESIGN
• B.I.S. SPECIFICATION
• FACTORS GOVERNING TOWER CONFIGURATION
• FABRICATION PROCESS
• QUALITY CONTROL
• METAL TESTING EQUIPMENT
• KEY INDUSTRY REGULATIONS AND POLICIES
• INDUSTRY SPECIFIC REGULATIONS
• LAWS RELATING TO SPECIFIC STATE WHERE THE ESTABLISHMENT IS SITUATED
• LABOUR RELATED LEGISLATIONS
• TAX RELATED LEGISLATIONS
• IMPORT-EXPORT REGULATIONS
• GENERAL STATUTORY LEGISLATIONS
• INTELLECTUAL PROPERTY RELATED LEGISLATIONS
• OTHER LAWS
• DOCUMENTS REQUIRED FOR LICENSES
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• UTILITIES
• LATTICE TOWER MANUFACTURERS
• SUPPLIERS OF PRECISION MEASURING TOOLS
• SHEET BENDING MACHINE MANUFACTURERS
• STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERS
• PICKLING CHEMICALS
• CNC MACHINE MANUFACTURERS
• AIR COMPRESSOR MANUFACTURERS
• FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
• WEIGHING BREIDGE MANUFACTURER
• WEIGHING MACHINES
• D.G. SET MANUFACTURERS & SUPPLIERS
• ELECRICAL GOOD & SWITCH MANUFACTURE
• ETP MANUFACTURERES
• LATHE MACHINE MANUFACTURERS
• PLANT LAYOUT
• ADDRESSES OF RELEVANT GOVERNMENT OFFICES
• ADDRESSES OF FINANCIAL INSTITUTIONS
• GREEN ENERGY /SOLAR ENERGY
• ORGANIZATION CHART
• IMPLEMENTATION SCHEDULE
• PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
• SWOTANALYSIS
• STEEL PRODUCTS MANUFACTURING CONSULTANT
• RAW MATERIAL PHOTOGRAPHS
• 
  

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)