Mango Pulp (80 Tons Per Day)

MANGO PULP

[EIRI/EDPR/4529] J.C.: 2746XL

Fruit pulp solid mass obtained by extraction or pressing fruits or vegetables. Pulp is categorized basis their storage condition, i.e., in powder or liquid form. In liquid form they can be used as either brine, syrup, or water form. Due to food preference of customer, frozen pulp is also in great demand as all in build nutrition are retained.  

As storage of fruit pulp is possible without any much alteration in flavor and nutrient content, has boosted the usage of fruit pulp in various industry. Pulps obtained from fruits are generally used for manufacturing of products such as fruit-based jams, marmaladed, jellies, sweets, beverage, and flavoring agents. It is also widely used as flavoring agent for various bakery, snacks, milk, juice, dairy product, and beverage industry. Now even works on food product enhancement is also going on, in the processing industry segment.

COST ESTIMATION

Plant Capacity            80 Ton/Day  

Land & Building (2090 sq.mt.)    Rs. 2.19 Cr    

Plant & Machinery                    Rs. 5.89 Cr 

Working Capital for 0.2 Months    Rs. 3.10 Cr 

Total Capital Investment          Rs. 11.53 Cr 

Rate of Return                          50%

Break Even Point                      47%

CONTENTS

INTRODUCTION

USES/APPLICATIONS

PROPERTIES AND COMPOSITION

B.I.S. SPECIFICATIONS

SPECIFICATION OF ALBHORSO MANGO PULP

MARKET OVERVIEW

PULP SUPPLY

FRUIT PULP MARKET SEGMENT, BY GEOGRAPHY (%)

FRUIT PULP MARKET SEGMENT - BY APPLICATION

FRUIT PULP MARKET SEGMENT - BY DISTRIBUTION

FRUIT PULP MARKET SEGMENT - BY GEOGRAPHY

FRUIT PULP MARKET DRIVERS

FRUIT PULP MARKET CHALLENGES

FRUIT PULP MARKET INDUSTRY OUTLOOK

REQUIREMENT FOR ENTERING THE EUROPEAN MARKET

WHAT ARE THE REQUIREMENTS?

CONTAMINANT CONTROL IN MANGO PULP/PUREE

PESTICIDE RESIDUES

MICROBIOLOGICAL CONTAMINANTS

LABELLING AND PRODUCT COMPOSITION

QUALITY REQUIREMENTS

PACKAGING OPTIONS

FOOD SAFETY CERTIFICATION

CANNED MANGO PULP

SPECIFICATIONS

MANGO PULP

BRIX DATA OF INPUT/OUTPUT

QUALITY STANDARDS:

MANUFACTURING STEPS/PROCESS FLOW/QUALITY CONTROL/ISSUES

MANGO PULP

PROCESS FLOW

PROCESS SCHEMATIC (TYPICAL)

QUALITY CONTROL

COLOUR

ABSENCE OF DEFECTS

FLAVOUR

NOT ABIDING TO PARAMETERS SUCH AS-

WEIGHT PER PACK

STORAGE RECOMMENDATIONS

AREAS OF CULTIVATION AND PROCESSING:

AVAILABILITY OF RAW MATERIAL

COMPARISON TABLE OF DIFFERENT VARIETIES OF MANGOES

AVERAGE CONSTITUENTS OF RAW MANGO

RAW MANGO

PROCESSING DETAILS OF MANGO PULP

1. FRUIT SELECTION. SEVERAL REQUIREMENTS NEED TO BE MET:

2. WASHING

3. BLANCHING

4. PEELING AND CUTTING

5. PULPING

6. THERMAL TREATMENT

7. ADDITIVES

8. PACKING

9. COOLING

CHEMICAL PRESERVATIVES

LABELLING & LASING

STORAGE

QUALITY CONTROL

ABSENCE OF DEFECTS

FLAVOUR

OUTLINE OF THE CANNING PROCESS

DETAILS OF CANNING

CAN FILLING:-

CLINCHING:-

EXHAUSTING:-

RETORTING OR PROCESSING:-

THESE ARE THREE CHIEF FACTORS WHICH CONTROL THE OPERATION

COOLING:-

LABELING AND STORING:-

SPECIFICATIONS OF LACQUERED TIN CANS

TYPES AND APPLICATIONS OF TIN CANS

BEANS OTHER THAN FRESH GREEN BEANS: BAKED BEANS IN GRAVY

TESTING OF CANS

SEVERAL TYPES OF MECHANICAL DEFECTS MAY BE FOUND IN CANS. THESE ARE GIVEN BRIEFLY BELOW.

MECHANICAL DEFECTS:-

TO CORRECT

SIZE OF CANS:-

MAJOR MACHINERIES (BROAD DETAILS)

MANGO WASHING AND SORTING SECTION

FRUIT CRUSHING PULPING SEPARATING UNIT

CONCENTRATING, STERILIZING AND FILLING SYSTEM

INSTALLATION COMMISSIONING AND TRAINEE PART

SCREW ELEVATOR

WASTE SCREW CONVEYORS

TECHNICAL SPECIFICATIONS:

COLLECTION TANK

SCREW PUMP

ASEPTIC STERILIZER

DESIGN DATA

STEAM:

TOWER WATER:

CHILLED WATER:

ELECTRIC POWER:

GENERAL

CONTROL SYSTEM

FEATURES

COMPOSITION

OPERATIONS

COOLING TOWER

CHILLING PLANT

AIR COMPRESSOR

TWIN PULPER

COOKING KETTLE - STEAM JACKETED KETTLE

FULLY AUTOMATIC COIL TYPE BOILER

PASTEURIZATION SYSTEM: SKID MOUNTED

EFFLUENT TREATMENT/DISPOSAL/STANDARDS

EFFLUENT

EFFLUENT TREATMENT AND DISPOSAL

STANDARDS

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

WASTE TREATMENT

PRIMARY TREATMENT

SECONDARY TREATMENT

TERTIARY TREATMENT

SOLIDS CONCENTRATION

TYPICAL WASTE SOLIDS CHARACTERISTICS

EQUIPMENT REQUIREMENT

SUPPLIER OF RAW MATERIALS

COMPOSITION OF MANGO (TYPICAL)

SUPPLIERS OF PLANT AND MACHINERY (INDIA)

PROJECT EXECUTION CONSULTANTS

PROCESS PLANTS

EOT CRANES

D.G. SETS

POWER TRANSFORMERS

COOLING TOWER

ETP PLANTS

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSOR

PLATEFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

ELECTRICAL MEASURING INSTRUMENTS

SUBMERSIBLE WATER PUMP

SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

FOOD PACKAGING MACHINES

MISCELLANEOUS PACKAGING & LAMINATION MACHINERY

WATER CHILLERS

VEGETABLE PROCESSING PLANT

GENERAL PLANT LAYOUT

PLANT LOCATION FACTORS

GENERATION & MANAGEMENT OF WASTES

WASTE WATER (ESTIMATED)

SOLID WASTE (ESTIMATED)

FLUE GAS (ESTIMATED)

SAFETY REQUIREMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

MITIGATION MEASURES (PROPOSED)

SAFETY & OCCUPATIONAL MEASURE

PROPOSED IMPLEMENTATION SCHEDULE

PRELIMINARY PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)