MODERN FASTENER MANUFACTURING PLANT (PRODUCTION CAPACITY: 2MT/DAY)

MODERN FASTENER MANUFACTURING PLANT (PRODUCTION CAPACITY: 2MT/DAY)

EIRI/EDPR/4852 J.C. 3073

Nuts and Bolts are type of industrial fasteners used in various products, machines, structures etc. A fastener is used for joining, holding or assembling of a single or multiple components. Bolts and nuts are in the category of headed and threaded fasteners. Bolt is a piece of metal rod, whose one end is up settled and other end is threaded. Nut is the item which rolls on these threads. Nut and bolts are available in various shapes, designs and sizes. There are many industries producing these nuts and bolts of various sizes, but the demand too is increasing as well as the raw material for the product is easily and indigenously available. 

The major raw material is mild steel wire coil/ rod of required diameter. The composition of material controls the quality of the nuts and bolts. 

Nuts and bolts are classified in two ways: 

i) Their uses and ii) Shape of head. In terms of use, nuts and bolts are of several types: Larger dia bolts, machine bolts, stand bolts, foundation nuts and bolts etc. In terms of shape, nuts and bolts are classified by head shape like hexagonal head, square head, round head, pan head, truss head etc. Based on the process of manufacture, it is classified as machined nuts & bolts and hot forged nuts and bolts.Fastener may be defined as any device, method or component used to hold or FASTEN two or more engineering components together.

Fasteners may be classified into groups and sub-groups according to the functions they perform. Probably the main division is into:

(a) Detachable fasteners (e.g. nut and bolt, screw, etc.);

(b) Non-detachable fasteners (e.g. rivet, weld, adhesive).

Fastener material can be important when choosing a fastener due to keeping in view the strength, brittleness, corrosion resistance, galvanic corrosion properties. Cost of course an important factor which determines which materials to choose from. Let us now see them in details.

COST ESTIMATION

Plant capacity                            2 Ton/day 

Land & Building ( 4000 Sq.ft)  Rs. 91.40 Lacs    

Plant & Machinery                       Rs. 1,01 Cr 

Working Capital for 1 Month    Rs. 62.79 Cr 

Total Capital Investment            Rs. 2.67  Cr 

Rate of Return                              13%

Break Even Point                        79%

CONTENTS

INTRODUCTION

PRECISION HIGH TENSILE FASTENERS

BOLTS AND ITS TYPES

USES AND APPLICATIONS

EFFECTIVE USE OF NUT AND BOLT

B.I.S. SPECIFICATION

MANUFACTURING PROCESS OF BOLTS

MANUFACTURE process OF NUTS

PROCESS FLOW CHART FOR H.T BOLT

PROCESS FLOW CHART FOR NUT

PROCESS FLOW CHART FOR M.S BOLT

FASTENER INDUSTRY TRENDS DRIVING GLOBAL GROWTH 2025

MARKET POSITION

STEEL WIRES MARKET ASSESSMENT

PLANT & MACHINERY

AUTOMATIC BOLT HEAD TRIMMING & SHANK REDUCING MACHINE

QUALITY CONTROL

KEY INDUSTRY REGULATIONS AND POLICIES

INDUSTRY SPECIFIC REGULATIONS

LABOURRELATEDLEGISLATIONS

IMPORT-EXPORTREGULATIONS

INTELLECTUALPROPERTYRELATEDLEGISLATIONS

OTHERLAWS

DOCUMENTS REQUIRED FOR LICENSES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

UTILITIES

FASTNER MANUFACTURERS

WIRE DRAWING MACHINE MANUFACTURER

GALVANIZIG PLANT MANUFACTURER

SUPPLIERS OF PRECISION MEASURING TOOLS

SHEET BENDING MACHINE MANUFACTURERS

STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERS

GRINDING AND FINISHING MACHINE

PICKLING CHEMICALS

SULFURIC ACID

AIR COMPRESSOR MANUFACTURERS

FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS

WEIGHING BREIDGE MANUFACTURER

WEIGHING MACHINES

LABORATORTY EQUIPMENTS MANUFACTURERS

D.G. SET MANUFACTURERS & SUPPLIERS

ELECRICAL GOOD & SWITCH MANUFACTURE

ETP MANUFACTURERES

LATHE MACHINE MANUFACTURERS

PLANT LATOUT

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

ORGANIZATION CHART

IMPLEMENTATION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

SWOTANALYSIS

STRENGTHS

OPPORTUNITIES

SCHEMES AND CONSULTANCY SERVICES

STEEL PRODUCTS MANUFACTURING CONSULTANT

RAW MATERIAL PHOTOGRAPHS

FINAL PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)