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    Pharmaceutical Grade that are USD Grade, EP Grade, BP Grade Castor Oil Grades like Virgin Cold Pressing Process

    Pharmaceutical Grade that are USD Grade, EP Grade, BP Grade Castor Oil Grades like Virgin Cold Pressing Process
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    Pharmaceutical Grade that are USD Grade, EP Grade, BP Grade Castor Oil Grades like Virgin Cold Pressing Process
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      PHARMACEUTICAL GRADE THAT ARE USD GRADE, EP GRADE, BP GRADE CASTOR OIL GRADES LIKE VIRGIN COLD PRESSING PROCESS

      [EIRI/EDPR/4700] J.C.: 2919XL


      Castor oil is derived from the seeds of the plant Ricinus Communis, which occurs naturally in almost all tropical and near-tropical areas as a perennial. It is also widely found in temperate climates, but where frost occurs, the plant must be cultivated as an annual.

      The seeds of the plant, commonly called castor beans, grow in clusters on spikes of the plant. The seed or bean itself is encased in a spiny outer shell, from which it may be separated by mechanically dehulling, or by sun-drying in the open until the casing splits. The bean itself consists approximately of 75% kernel and 25% husk. The oil content of the whole seed varies between 35-55%. A typical analysis will show: moisture - 5. 5%; oil -48.6%, protein - 17.9%; carbohydrate - 13.0%; fiber - 12.5%; and ash - 2.5%.

      The oil is a rarity in nature, being almost a pure compound - about nine-tenths the glyceride of ricinoleic acid. The average fatty acid composition of castor oil is 86% ricinoleic, 8% oleic, 3%- linoleic. and 3% stearic and dihydroxystearic.

      The major usage for extracted castor-bean meal is as a fertilizer for which use it is eminently suited. It releases its nitrogen content slowly. and is quite high in humus value. Further, the meal also contains several other elements of plant food.

      Two grades of castor oil are recognized in the United States. These are No. 1 oil, consisting of the first pressing (cold) of the oil seeds. This pressing is followed by bleaching and filtration with activated carbon or earths. The No. 1 oil is light in color, brilliant. And low in acidity. It is suitable for use in medicinal preparations.

      The other grade of oil is No.3. This is extracted from the press cake from No. I oil pressing by means of hydrocarbon solvents. The No. 3 oil is darker in color, and higher in acidity than cold pressed oil, and is considered unsuitable for medicinal purposes.


      COST ESTIMATION

      Plant Capacity            900 Kg./Day

      Land & Building (1000 sq.mt.)    Rs. 60.00 Lac

      Plant & Machinery                    Rs. 42.80 Lac

      Working Capital for 1 Month    Rs. 29.86 Lac

      Total Capital Investment          Rs. 1.40 Cr

      Rate of Return                          20%

      Break Even Point                      75%


      CONTENTS

      INTRODUCTION

      PROPERTIES AND SPECIFICATION OF CASTOR OIL GRADES AND DERIVATIVES

      PALE PRESSED CASTOR OIL

      DEHYDRATED CASTOR OIL

      FIRST SPECIAL GRADE CASTOR (FSG) OIL

      HYDROGENATED CASTOR OIL

      DEHYDRATED CASTOR OIL

      SPECIFICATIONS OF DEHYDRATED CASTOR OIL

      PROPERTIES AND COMPOSITION 0F CASTOR OIL

      CHEMICAL COMPOSITION OF CASTOR OIL

      LAXATIVE PROPERTIES

      ANTI-INFLAMMATORY AND ANALGESIC PROPERTIES

      MOISTURIZING AND SKIN BENEFITS

      HAIR GROWTH AND SCALP HEALTH

      USES AND APPLICATION

      CASTOR OIL

      FOOD AND PRESERVATIVE

      MEDICINE

      COATINGS

      PRECURSOR TO INDUSTRIAL CHEMICALS

      LUBRICATION

      SAFETY

      HYDROGENATED CASTOR OIL (HCO)

      DEHYDRATED CASTOR OIL

      PAINT SECTOR

      INK SECTOR

      FIRST SPECIAL GRADE (FSG) CASTOR OIL

      APPLICATIONS:

      PHYSICAL, CHEMICAL PROPERTIES AND SPECIFICATIONS:

      DIVERSE RANGE OF CASTOR OIL

      TOXICITY IN CASTOR MEAL

      BENEFITS OF CASTOR CAKE AS A SOIL FERTILIZER

      GLOBAL MARKET POSITION

      PRODUCT INSIGHTS

      APPLICATION INSIGHTS

      REGIONAL INSIGHTS

      KEY COMPANIES & MARKET SHARE INSIGHTS

      COLD PRESSED CASTOR OIL

      BENEFITS OF COLD PRESSED CASTOR OIL

      CASTOR OIL FOR FIGHTING DISEASES

      CASTOR OIL FOR SKIN AND HAIR

      DERIVATION AND SPECIFICATIONS OF DIFFERENT GRADES (CASTOR OIL AND DERIVATIVES)

      EXTRACTION OF CASTOR OIL FROM CASTOR SEED

      BLOCK DIAGRAM OF CASTOR OIL

      COMPLETE CASTOR OIL EXTRACTION PROCESS

      STAGE 1: SEED COLLECTION

      STAGE 2: DEHULLING

      STAGE 3: CLEANING

      STAGE 4: DRYING

      STAGE 5: PRESSING

      STAGE 6: FILTRATION

      STAGE 7: REFINING

      PROCESS OPERATION IN CASTOR SEED PROCESSING

      IN GENERAL, PROCESS OPERATIONS ARE AS FOLLOWS:

      THESE PROCEDURES ARE:

      THE PROCESSING EQUIPMENT

      PROCESS FLOW DIAGRAM

      CASTOR OIL BP/EP

      CASTOR OIL COLD PRESSED AND INJECTABLE GRADE [IP,BP,USP] GRADE

      METHOD OF CASTOR OIL REFINING

      FILTRATION AND PURIFICATION OF CASTOR OIL

      REFINING THE CASTOR OIL

      MANUFACTURING PROCESS OF COMMERCIAL GRADE CASTOR OIL

      PROCESS FLOW DIAGRAM OF COMMERCIAL CASTOR OIL

      MANUFACTURING PROCESS OF CASTOR OIL (FIRST SPECIAL GRADE)

      PROCESS FLOW DIAGRAM OF FIRST SPECIAL GRADE CASTOR OIL

      MANUFACTURING PROCESS OF CASTOR OIL (COLD PRESSED GRADE)

      PROCESS FLOW DIAGRAM OF COLD PRESSED CASTOR OIL

      MANUFACTURING PROCESS OF PP GRADE CASTOR OIL

      MANUFACTURING PROCESS OF B.P. GRADE CASTOR OIL

      MATERIAL SAFETY DATA SHEET (MSDS) FOR REFINED CASTOR OIL FIRST SPECIAL GRADE (FSG)

      REFINED CASTOR OIL FIRST SPECIAL GRADE (FSG)

      COMPOSITION / DATA ON COMPOSITION

      HAZARD IDENTIFICATION

      SIGNS-SYMPTOMS OF OVEREXP/FIRST AID MEASURES:

      FIRST AID MEASURES:

      MEASURE IN CASE OF FIRE

      MEASURE BY ACCIDENTAL SPILLAGE/LEAKAGE

      STORAGE AND HANDLING

      EXPOSURE LIMITATION AND PERSONAL PROTECTION EQUIPMENT

      PHYSICAL DATA AND CHEMICAL DATA

      STABILITY AND REACTIVITY

      INFORMATION ON TOXICITY

      INFORMATION ON ECOLOGICAL EFFECTS

      RECOMMENDED DISPOSAL PROCEDURE

      TRANSPORT REGULATIONS

      REGULATIONS

      TEST PARAMETERS OF FIRST SPECIAL GRADE CASTOR OIL

      ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

      SUPPLIERS OF STORAGE BINS

      SUPPLIERS OF OIL CLARIFYING FILTER PRESS

      SUPPLIERS OF DEHYDRATOR (REACTORS MADE OF M.S)

      SUPPLIERS OF COOLING TOWER

      SUPPLIERS OF DISTILLATION COLUMN

      SUPPLIERS OF LABORATORY EQUIPMENTS

      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

      SUPPLIERS OF RAW MATERIALS

      SUPPLIERS OF CASTOR BEANS

      SUPPLIERS OF CHEMICALS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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