Detailed Project Report on acrylic copolymer emulsion

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ACRYLIC COPOLYMER EMULSION

[EIRI/EDPR/1411] (J.C.187)

INTRODUCTION

Acrylic emulsion polymers are used in large volumes as coatings finishes and binders for leather, inks and paper, as exterior and interior coatings in home and industry, and as adhesive, laminates, elastomers, plasticizers and floor polishes. Part success and future potential stems from their inherent stability, durability pigment binding characteristics and copolymerization versality. From this broad range, the synthesis chemist can tailor polymers composition and structure to meet customer application.

Copolymerization is an polymerization reaction in which two or more different monomers are converted into a homogenous polymeric product. First the composition of the copolymer depends upon the concentration of the monomer at the locus of reaction. Copolymerization is further complicated by the fact that the monomers polymerize at different rates.

Therefore the composition of copolymer will vary with the degree of conversion. Thus the polymers formed at the start of the copolymerization may contain a higher proportion of the more reactive monomers than those formed at the end of the polymerization. The polymerization rates are also affected by temperature.

To prepare copolymers of uniform composition, various procedures may be used. Some times more reactive monomer is added slowly during the polymerization. One of the advantages of emulsion polymerization is that high molecular weight polymers can be obtained by this method. Increasing the molecular weight of the polymer, increases toughness, scrab resistances, solvent resistance, chemical resistance etc.

COST ESTIMATION

Plant Capacity 5000 KG/Day

Land & Building (1500 sq.mt.) Rs. 1.52 Cr

Plant & Machinery Rs. 1.94 Cr

Working Capital for 2 Months Rs. 1.48 Cr

Total Capital Investment Rs. 5.30 Cr

Rate of Return 64%

Break Even Point 35%

CONTENTS

INTRODUCTION

MARKET SURVEY

WORLD EMULSION POLYMERS MARKET

MANUFACTURERS OF ACRYLIC EMULSION

USES & APPLICATIONS

COMMON REDOX SYSTEMS USED IN EMULSION POLYMERIZATION

CHEMISTRY

ACRYLIC MONOPOLYMER PROPERTIES

B.I.S. SPECIFICATION

DETAILS OF RAW MATERIALS

MANUFACTURING PROCESS

EMULSION POLYMERS

MANUFACTURE AND TESTING

PROCESS FLOW SHEET

SELF-ADHESIVE ACRYLATE COPOLYMERS

PLANT & MACHINERY SUPPLIERS ADDRESSES

SUPPLIERS OF RAW MATERIALS

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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