Detailed Project Report on activated alumina balls

ACTIVATED ALUMINA BALLS
[CODE NO.3220]  

Activated alumina balls are highly capable of adsorbing moisture and water vapors from the applications where air purification is must to obtain the clean product. These balls are produced by heating the aluminum oxide to the high temperature. These balls are odorless, non-toxic, insoluble in water and tasteless that makes this desiccant an ideal choice for several applications used in petrochemical and acid industry. They are helpful in drying of cracked gas, ethylene, propylene, hydrogen and others. They have the ability to adsorb polluted materials as well such as hydrogen sulphide, sulphur oxide, hydrogen fluoride.

They are available in different types of sizes which can be used based on the requirements of the particular application and the moisture capacity. Activated alumina balls are perfect desiccant for variety of applications where high moisture adsorption is required. They act as a powerful air drying desiccants which are commonly used for air drying, separation and purification of number of industrial applications. The industries include chemical, petrochemical, air and gas, fertilizer etc.

These balls have the tendency of never to shrink, swell or become soften when they adsorbed the water. They are work efficiently in preserving the products from damaging effects of humidity, mold or constructional flaws of leakage etc. They are highly demanding due to the unmatched quality and features that make this desiccant a perfect choice for applications.


COST ESTIMATION

Plant  Capacity                                                 :    30.00 MT./day
land & Building (5000 sq.mtrs)                    :    Rs. 4.99   Cr
Plant & Machinery                                           :    Rs. 7.39   Cr
Working Capital for 2 Months                       :    Rs. 5.45   Cr
Total Capital Investment                                :    Rs.18.70   Cr
Rate of Return                                                 :    32%
Break Even Point                                            :    69%

INTRODUCTION    
PROPERTIES OF ACTIVATED ALUMINA    
GRADES OF ACTIVATED ALUMINA    
USES AND APPLICATIONS    
APPLICATIONS    
THE INHERENT PROPERTIES OF THIS COMPOUND MAKE IT
EXTREMELY USEFUL IN THE FOLLOWING WAYS    
ACTIVATED ALUMINA BALLS – AN EFFECTIVE DESICCANT WITH
HIGH ABSORBING CAPACITY    
GAS DRYING ACTIVATED ALUMINA IS THE ULTIMATE INDUSTRIAL
GAS PURIFIER    
PREVENT THE VULNERABILITY FROM MOISTURE AND HUMIDITY
WITH ACTIVATED ALUMINA BALLS    
ACTIVATED ALUMINA – A SMART AND EFFECTIVE OPTION FOR
INDUSTRIAL AIR DRYING    
IT IS ALSO USED FOR PURIFICATION PROCESS AS WELL    
ADVANTAGES OF ACTIVATED ALUMINA    
ACTIVATED ALUMINA AD101 THE MULTI-UTILITY SUBSTANCE WITH
WATER PURIFYING QUALITY    
USES OF ACTIVATED ALUMINA AD101    
ACTIVATED ALUMINA BALLS ARE A MUST FOR CHEMICAL INDUSTRY
TO MAINTAIN THE DRYNESS    
LET’S HAVE A LOOK AT SOME OF THE KEY ADVANTAGES OF THIS
BALL ALL RIGHT SO HERE WE GO.    
ACTIVATED ALUMINA BALLS USES AND APPLICATIONS    
ACTIVATED ALUMINA BALLS- A BEST WATER TREATMENT MATERIAL    
B.I.S. SPECIFICATION    
MARKET POSITION    33
OIL AND GAS SECTOR LEADING END USER OF ACTIVATED ALUMINA    
ASIA PACIFIC ACTIVATED ALUMINA MARKET DEMONSTRATES
IMPRESSIVE GROWTH    
ACTIVATED ALUMINA MARKET DYNAMICS    
ACTIVATED ALUMINA SYSTEM SEGMENTATION    
ACTIVATED ALUMINA SYSTEM REGIONAL OUTLOOK    
ACTIVATED ALUMINA SYSTEM MARKET KEY PLAYERS    
EXPORT OF ACTIVATED ALUMINA BALL    
IMPORT OF ACTIVATED ALUMINA BALL    
MANUFACTURERS/SUPPLIERS OF ACTIVATED ALUMINA BALLS    
PROCESS FLOW CHART    
MANUFACTURING PROCESS    
THE WHOLE PROCESS INVOLVES THE FOLLOWING MAJOR
REACTION CHEMISTRY    
STEPWISE PROCESS DETAILS FOR ACTIVATED ALUMINA SPHARE/
BALLS BASED ON BAYER'S PROCESS IS GIVEN BELOW    
CRUSHING AND MILLING    
DESILICATION    
PRE-DESILICATION    
POST-DESILICATION    
CLARIFICATION/SETTLING    
PRECIPITATION/CRYSTALIZATION OF HYDRATE    
CLASSIFICATION    
CALCINATION    
MILLING    
GRANULATION    
PACKED BED    
FLUIDIZED BED    
EQUIPMENT    
ADVANTAGES OF FLUIDIZED BED GRANULATOR     
DISADVANTAGES OF FLUIDIZED BED GRANULATOR    
TESTING    
PACKING    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND EQUIPMENTS    
JAW CRUSHER    
SUPPLIERS OF BALL MILL    
SUPPLIERS OF DIGESTER VESSEL    
SUPPLIERS OF CRYSTALLIZER    
ROTARY KILNS    
SUPPLIERS OF FLUID BED GRANULATOR    
EOT CRANES    
POWER TRANSFORMERS    
ELECTRICAL PANEL    
COOLING TOWER    
EFFLUENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
WEIGHING MACHINE (PLATFORM TYPE)    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF RAW MATERIALS    
BAUXITE ORE    
SUPPLIERS OF SODIUM HYDRAUXIDE    
LIME    
            

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET