Detailed Project Report on Aluminium Cold Rolling Mill for Sheets & Circles

ALUMINIUM COLD ROLLING MILL FOR SHEETS & CIRCLES

[EIRI/EDPR/1466] J.C. 247

INTRODUCTION

Aluminium is on abundant, slightly blue-white metal of high strength-to-weight ratio. Unalloyed aluminium sp. Gr. = 2.70 and its melting point = 658.7 (1218oF), is nonmagnetic & resistant to corrosion & many chemicals at N.T.P. conditions. cO resistant is provided by a thin film (0.025m thick) of aluminium oxide which quickly form on surfaces exposed to the atmosphere. Pure aluminium is highly malleable with tensile strength = 13000 psi. (in anneale condition). When it is alloyed & heat-treated, its tensile strength can exceed 90,000 psi.

Aluminium is used when high strength with light weight, corrosion resistance, easy machinability/formability etc. properties are desired.

Structural shapes of aluminium & its alloys are I-beams, channels, angles, Tees & 'Zs' which can be produced by rolling & extrusion both. Sheet, plate & foil are made ley hot-rolling large rectangular cast ingots to the desired thickness.

Aluminium alloys suitable for processing with all major metal-working processes are available Aluminium sheets have a greater formability than steel or other materials when suitable grades of aluminium are considered. Aluminium plate & sheet can be formed easily when, preferably, in softer temper. forming quality aluminium plate/sheet is designated by 100-0, while deep drawing quality by 30030. Aluminium & its alloys have an equally good machinability and welding/Brazing & soldering quality. That is why aluminium sheets are used in all fabrication industries to produces innumerable items.

COST ESTIMATION

Plant Capacity            150 MT/Day

Land & Building (6.1 Hectare)    US$ 11.04 Lac

Plant & Machinery                    US$ 20.03 Lac

Working Capital for 2 Months    US$ 1.55 Cr.

Total Capital Investment          US$ 1.91 Cr

Rate of Return                          61%

Break Even Point                      27%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

B.I.S. SPECIFICATIONS

SPECIFICATION OF ALUMINIUM SHEETS

MARKET POSITION

ORGANIZATION AND STRUCTURE

BACKGROUND AND DEVELOPMENT

CURRENT CONDITIONS

INDUSTRY LEADERS

WORKFORCE

AMERICA AND THE WORLD

ALUMINIUM PLAYERS FROM 13 COUNTRIES CONVERGE IN MUMBAI.

HINDALCO TO DISPLAY FF2 SOLID ALUMINIUM SHEET RANGE, MANUFACTURED BY NOVELIS, AT ALUMINIUM INDIA 2013

INTERVIEW WITH PROF. K.S.S. MURTHY - ALUMINIUM ASSOCIATION OF INDIA

ALUMINIUM INDIA SUMMIT OPENING NEW GROWTH FRONTIERS

BENEFIT FROM THE CONVERGENCE OF LEADERS AT ALUMINUM INDIA 2013

CENTRE, ODISHA TO JOINTLY VET 22 MAJOR PROJECTS

AUTO COMPONENTS INDUSTRY MAY INVEST RS 7K CRORE 

ON PROJECTS: ICRA

NOVELIS MARKS THE COMMISSIONING OF EXPANDED ALUMINUM ROLLING OPERATIONS IN SOUTH AMERICA

REXAM AND RIO JOIN FORCES IN INDIA

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS OF ALUMINIUM COLD ROLLING MILLS

MANUFACTURING PROCESS OF ALUMINIUM SHEETS

QUALITY&PROCESSCONTROL

PROCESS FLOW CHART

PLANT LAYOUT

SUPPLIERS OF PLANT AND MACHINERIES

SUPPLIERS OF RAW MATERIALS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)