Detailed Project Report on Aluminium Composite Panels (ACP)

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ALUMINIUM COMPOSITE PANELS (ACP)

[EIRI/EDPR/1489] J.C. 273, 276

INTRODUCTION

Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.

There are Nano-PVdF Aluminium Composite Panel: In order to resolve the problem of dust sticking on cladding face, we bring you a unique aluminium composite panel ‘Nano aluminium composite panel’. A strong Nano-PVdF paint layer is coated on front aluminium foil. Due to its prominent self-cleaning feature, the panel has placed an unprecedented demand in the market.

Features

* Super smoothness, density, glossiness coating layer.

* Rigid, good anti-scratching surface.

* Excellent self-cleaning character.

* The dust in air cannot stick on this panel face strongly. Even dust encloses cladding face, cleaning job is very easy, operator can use nature water to wash the panel face, dust will disappear, no scratching marks, a new bright cladding face will appear again.

PE Aluminium Composite Panel: The panel consists of two sheets of corrosion resistant aluminum permanently bonded to polyethylene core material. The front and rear side aluminum coats PE (Polyester) paint. Our PE Aluminium Composite Panel is widely used because of its modern design and other advanced features.

Features

* Excellent printable paint face, fit various designs

* Lightweight, high strength, extreme rigidity and flatness

* Acid-resistance, alkali-resistance

* Outstanding color and gloss retention in a virtually limitless range of hues

* Easily maintenance, simply cleaning

Mirror Finish Aluminium Composite Panel: We supply mirror finish aluminium composite panel in order to interior decoration material demand in the market. Due to modem style and other advanced features, the mirror finish aluminium composite panel is widely used as an interior decoration material, especially for ceiling, kitchen, electrical appliances, and furniture and so on. We supply all kinds of aluminium composite panels as per the customer’s requirements with quick delivery. We have been supplying the complete range of Aluminum Composite Panel (including Elevation Work) based on the turn-key basis i.e. from design, fabrication to installing.

Applications of Aluminum Composite Panels

* Buildings outer-wall, curtain wall.

* Redecoration of old buildings outer-wall.

* Balconies, installation units, indoor partitions.

* Signboard.

* Inner-wall decorating panel, roof panel, ceilings, advertisement signboard.

* Industrial usage, vehicle bodies.

COST ESTIMATION

Plant Capacity                                             6000.00 Sq.Mtr/Day
Land & Building (10000 Sq.Mtr)               US$ 14.50 Lacs
Plant & Machinery                                       US$ 6.79 Lacs
W.C. for 2 Months                                        US$ 36.85 Lacs
Total Capital Investment                             US$ 59.32 Lacs
Rate of Return                                             64%
Break Even Point                                        33%

CONTENTS

INTRODUCTION

FEATURES

APPLICATIONS OF ALUMINUM COMPOSITE PANELS

ADVANTAGES OF ALUMINUM COMPOSITE PANELS

B.I.S. SPECIFICATION

PROPERTIES & CHARACTERISTICS OF ALUMINIUM COMPOSITE PANEL

QUALITY ASSURANCE

MANUFACTURING PROCESS OF ALUMINIUM COMPOSITE PANEL (ACP)

FOLLOWING TEST ARE CONDUCTED ON THE FINISHED

ALUMINIUM COMPOSITE PANELS

MARKET SURVEY

ABOUT THE EAA

EUROPEAN CONSUMPTION OF ALUMINIUM PRODUCTS INCLUDES ALUMINIUM COMPOSITE MATERIALS OR PANEL (FORECAST)

WORLD REVIEW OF ALUMINIUM AND ALUMINA

WORLD PRODUCTION OF ALUMINIUM (PRIMARY) (BY PRINCIPAL COUNTRIES)

WORLD PRODUCTION OF ALUMINA (BY PRINCIPAL COUNTRIES)

(IN ‘000 TONS OF AL203)

ALUMINIUM PRODUCING COUNTRIES

FOREIGN TRADE

INDIA’S POSITION IN WORLD RANKING PRIMARY ALUMINIUM PRODUCTION

INDIA IS THE EIGHTH LEADING PRODUCER OF PRIMARY ALUMINIUM IN THE WORLD

EXPORTS OF ALUMINA (BY COUNTRIES)

EXPORTS OF ALUMINIUM AND ALLOYS INCL. SCRAP (BY COUNTRIES)

EXPORTS OF ALUMINIUM (BY ITEMS)

IMPORTS OF ALUMINA (BY COUNTRIES)

IMPORTS OF ALUMINIUM AND ALLOYS INCL. SCRAP (BY COUNTRIES)

IMPORTS OF ALUMINIUM (BY ITEMS)

FUTURE OUTLOOK

GLOBAL ALUMINIUM PRODUCTION HEADS TO THE MIDDLE EAST

THE NEW PRODUCERS ARE RAPIDLY EXPANDING

MARKET POSITION OF ALUMINIUM COMPOSITE PANEL

IN MIDDLE EAST NORTH AFRICA (MENA)

ESTIMATED DEMAND OF ALUMINIUM COMPOSITE PANEL

IN MENA-THOUSAND TONNES)

DEMAND AND SUPPLY OF ALUMINIUM COMPOSITE PANEL IN MIDDLE EAST

IMPORT AND EXPORT OF ALUMINIUM COMPOSITE PANEL IN MIDDLE EAST

TRENDS OF ALUMINIUM INDUSTRY IN MIDDLE EAST

ALUMINIUM COMPOSITE PANEL AND ITS ROLE

IN THE GLOBAL ALUMINIUM INDUSTRY

APCP INDUSTRY TRENDS

INDIAN SCENERIO OF ALUMINIUM COMPOSITE PANELS

ACP INDUSTRY SCENARIO AND SCOPE FOR NEW UNIT

MANUFACTURERS, EXPORTER AND SUPPLIERS

OF ALUMINIUM COMOSITE PANELS (ACP)

STANDARDS

PROPERTIES: OF ALUMINIUM FOIL

PROCESSES FLOW CHART

PLANT LAYOUT

ALUMINIUM FOIL MANUFACTURERS & WHOLESALERS

"UAE" LDPE GRANULE MANUFACTURERS AND SUPPLIERS

SUPPLIERS OF PVDF POWDER

ALUMINUM COMPOSITE PANEL PRODUCTION LINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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