Detailed Project Report on Aluminium Composite Panels (ACP)
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ALUMINIUM COMPOSITE PANELS (ACP)
[EIRI/EDPR/1489] J.C. 273, 276
INTRODUCTION
Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.
There are Nano-PVdF Aluminium Composite Panel: In order to resolve the problem of dust sticking on cladding face, we bring you a unique aluminium composite panel ‘Nano aluminium composite panel’. A strong Nano-PVdF paint layer is coated on front aluminium foil. Due to its prominent self-cleaning feature, the panel has placed an unprecedented demand in the market.
Features
* Super smoothness, density, glossiness coating layer.
* Rigid, good anti-scratching surface.
* Excellent self-cleaning character.
* The dust in air cannot stick on this panel face strongly. Even dust encloses cladding face, cleaning job is very easy, operator can use nature water to wash the panel face, dust will disappear, no scratching marks, a new bright cladding face will appear again.
PE Aluminium Composite Panel: The panel consists of two sheets of corrosion resistant aluminum permanently bonded to polyethylene core material. The front and rear side aluminum coats PE (Polyester) paint. Our PE Aluminium Composite Panel is widely used because of its modern design and other advanced features.
Features
* Excellent printable paint face, fit various designs
* Lightweight, high strength, extreme rigidity and flatness
* Acid-resistance, alkali-resistance
* Outstanding color and gloss retention in a virtually limitless range of hues
* Easily maintenance, simply cleaning
Mirror Finish Aluminium Composite Panel: We supply mirror finish aluminium composite panel in order to interior decoration material demand in the market. Due to modem style and other advanced features, the mirror finish aluminium composite panel is widely used as an interior decoration material, especially for ceiling, kitchen, electrical appliances, and furniture and so on. We supply all kinds of aluminium composite panels as per the customer’s requirements with quick delivery. We have been supplying the complete range of Aluminum Composite Panel (including Elevation Work) based on the turn-key basis i.e. from design, fabrication to installing.
Applications of Aluminum Composite Panels
* Buildings outer-wall, curtain wall.
* Redecoration of old buildings outer-wall.
* Balconies, installation units, indoor partitions.
* Signboard.
* Inner-wall decorating panel, roof panel, ceilings, advertisement signboard.
* Industrial usage, vehicle bodies.
COST ESTIMATION
Plant Capacity 6000.00 Sq.Mtr/Day
Land & Building (10000 Sq.Mtr) US$ 14.50 Lacs
Plant & Machinery US$ 6.79 Lacs
W.C. for 2 Months US$ 36.85 Lacs
Total Capital Investment US$ 59.32 Lacs
Rate of Return 64%
Break Even Point 33%
CONTENTS
INTRODUCTION
FEATURES
APPLICATIONS OF ALUMINUM COMPOSITE PANELS
ADVANTAGES OF ALUMINUM COMPOSITE PANELS
B.I.S. SPECIFICATION
PROPERTIES & CHARACTERISTICS OF ALUMINIUM COMPOSITE PANEL
QUALITY ASSURANCE
MANUFACTURING PROCESS OF ALUMINIUM COMPOSITE PANEL (ACP)
FOLLOWING TEST ARE CONDUCTED ON THE FINISHED
ALUMINIUM COMPOSITE PANELS
MARKET SURVEY
ABOUT THE EAA
EUROPEAN CONSUMPTION OF ALUMINIUM PRODUCTS INCLUDES ALUMINIUM COMPOSITE MATERIALS OR PANEL (FORECAST)
WORLD REVIEW OF ALUMINIUM AND ALUMINA
WORLD PRODUCTION OF ALUMINIUM (PRIMARY) (BY PRINCIPAL COUNTRIES)
WORLD PRODUCTION OF ALUMINA (BY PRINCIPAL COUNTRIES)
(IN ‘000 TONS OF AL203)
ALUMINIUM PRODUCING COUNTRIES
FOREIGN TRADE
INDIA’S POSITION IN WORLD RANKING PRIMARY ALUMINIUM PRODUCTION
INDIA IS THE EIGHTH LEADING PRODUCER OF PRIMARY ALUMINIUM IN THE WORLD
EXPORTS OF ALUMINA (BY COUNTRIES)
EXPORTS OF ALUMINIUM AND ALLOYS INCL. SCRAP (BY COUNTRIES)
EXPORTS OF ALUMINIUM (BY ITEMS)
IMPORTS OF ALUMINA (BY COUNTRIES)
IMPORTS OF ALUMINIUM AND ALLOYS INCL. SCRAP (BY COUNTRIES)
IMPORTS OF ALUMINIUM (BY ITEMS)
FUTURE OUTLOOK
GLOBAL ALUMINIUM PRODUCTION HEADS TO THE MIDDLE EAST
THE NEW PRODUCERS ARE RAPIDLY EXPANDING
MARKET POSITION OF ALUMINIUM COMPOSITE PANEL
IN MIDDLE EAST NORTH AFRICA (MENA)
ESTIMATED DEMAND OF ALUMINIUM COMPOSITE PANEL
IN MENA-THOUSAND TONNES)
DEMAND AND SUPPLY OF ALUMINIUM COMPOSITE PANEL IN MIDDLE EAST
IMPORT AND EXPORT OF ALUMINIUM COMPOSITE PANEL IN MIDDLE EAST
TRENDS OF ALUMINIUM INDUSTRY IN MIDDLE EAST
ALUMINIUM COMPOSITE PANEL AND ITS ROLE
IN THE GLOBAL ALUMINIUM INDUSTRY
APCP INDUSTRY TRENDS
INDIAN SCENERIO OF ALUMINIUM COMPOSITE PANELS
ACP INDUSTRY SCENARIO AND SCOPE FOR NEW UNIT
MANUFACTURERS, EXPORTER AND SUPPLIERS
OF ALUMINIUM COMOSITE PANELS (ACP)
STANDARDS
PROPERTIES: OF ALUMINIUM FOIL
PROCESSES FLOW CHART
PLANT LAYOUT
ALUMINIUM FOIL MANUFACTURERS & WHOLESALERS
"UAE" LDPE GRANULE MANUFACTURERS AND SUPPLIERS
SUPPLIERS OF PVDF POWDER
ALUMINUM COMPOSITE PANEL PRODUCTION LINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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