Detailed Project Report on aluminium fabrication (door, windows, slider etc.) glass plant and anodizing

ALUMINIUM FABRICATION (DOOR, WINDOWS, SLIDER ETC.) GLASS PLANT AND ANODIZING
[CODE NO. 2091]

Windows and doors connect the interior of a house to the outdoors, provide ventilation and daylight, and are important aesthetic elements. Windows and doors are often the architectural focal point of residential designs, yet they provide the lowest insulating value in the building envelope. Although the efficiency of windows has improved markedly, they still represent one of the major energy liabilities in new construction

Aluminum is now widely use as the first choice for the construction of Aluminum Doors & Windows, Ventilators and Front Wall Glazing at all major construction sites such as Hotels, Offices, Complexes, Auditoriums, Hospitals, Show rooms etc. Aluminum Ladders are widely use for domestic as well as in industrial purposes and is also used for various outdoor services  such as  street  light,  multistoried buildings,  industrial sheds,  loco sheds  and auditorium’s  maintenance

Aluminum fabricated items like doors, windows etc. have become that standard accepted feature in most modern buildings, The use of aluminum in business and office complexes , buildings, theatres ,auditorium is very extensive for functional as well as decorative purposes. Similarly in residential buildings also aluminum doors, windows, railings, grill works etc. are used extensively. Textile shops and other trading shops in lighter materials too are going in for shelves made of aluminum for tacking purposes.


The many advantages of aluminum such as lightweight, strength, corrosion resistance, durability, ease in fabrication, attractive appearance and easy maintenance make it a popular material for use in modern building. Aluminum required for use in buildings are available from large scale manufacturers-such as Balco, Jindal, Hindalco etc. as extruded sections in various shapes and sizes for specific uses. These sections are also available through their local dealers. The usual length of these sections is 12 ft. 24 meters. Fabricators anodized these to desired colours and fabricate the items as per the customer’s requirements. These items have good appearance and finish and the maintenance expenses are almost nil while steel and wooden items require regular painting and polishing periodically.


COST ESTIMATION

Plant Capacity                                               120.00 sq.mt./day
Land & Building (5000 Sq.Mr)                     Rs. 3.63  Cr
Plant & Machinery                                           Rs.97. 50 Lacs
W.C. for 2 Months                                            Rs. 1.92  Cr
Total Capital Investment                                 Rs.  6.81 Cr
Rate of Return                                                  21%
Break Even Point                                             62%


INTRODUCTION    
TYPES OF DOOR AND WINDOW    
TYPES OF WINDOW    
TYPES OF GLASS USED FOR ALUMINIUM DOORS AND WINDOW    
APPLICATION AND USES    
B.I.S. SPECIFICATION    
MARKET SURVEY    
ANALYSIS OF EXPORTS OF ALUMINIUM DOOR    
ANALYSIS OF IMPORTS OF ALUMINIUM DOOR    
ANALYSIS OF EXPORTS OF ALUMINIUM WINDOW FRAME    
ANALYSIS OF IMPORTS OF ALUMINIUM WINDOW FRAME    
MANUFACTURERS/SUPPLIERS OF ALUMINIUM DOORS AND WINDOWS    
PROCESS FLOW CHART FOR DOOR    
MANUFACTURING PROCESS OF SLIDING DOORS    
PROCESS FLOW CHART FOR WINDOWS    
FABRICATION OF ALUMINIUM WINDOW    
PROCESS OF ASSEMBLY    
PROCESS FLOW CHART FOR GLASS SHEET    
PROCESS OF GLASS SHEET    
PLANT LAYOUT    
COMPLETE PLANT AND MACHINERY SUPPLIERS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET