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    Detailed Project Report on aluminium foil

    Detailed Project Report on aluminium  foil
    Detailed Project Report on aluminium foil
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      ALUMINIUM FOIL
      FOR THE BELOW INDUSTRIES USED FOR PACKAGING OF BLISTER FOIL IN PHARMACEUTICAL, PHARMACEUTICAL COLD FORM FOIL, CHEESE WRAP FOIL, LIDDING FOIL, CHEWING GUM FOIL, FLEXIBLE LAMINATES, CONFECTIONERY WRAPPERS, HOUSE HOLD FOIL
      [CODE NO. 3211]



      Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odors, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. It is used for packaging and non packaging uses. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. India is one of the key producers of aluminium foil in the region. Over 70% of aluminium foil used in India is for packaging applications.

      The Foil is a continuous web of aluminium metal rolled to thickness ranging from 0.005 mm to a maximum of 0.15 mm. Foil is available in many forms, Le., hard, soft (annealed), lubricated, non-lubricated plain, coated, coloured, printed, embossed and laminated to a variety of paper and synthetic films.

      COST ESTIMATION

      Plant  Capacity                                                    :    8.00 MT./day        
      land & Building (7000 sq.mtrs)                        :    Rs. 5.89 Cr
      Plant & Machinery                                               :    Rs. 2.38 Cr
      Working Capital for 2 Months                           :    Rs. 8.25 Cr
      Total Capital Investment                                    :    Rs. 16.87 Cr
      Rate of Return                                                      :   29%
      Break Even Point                                                 :    50%


      INTRODUCTION    
      TYPES OF ALUMINIUM FOIL
      ALUMINUM BARE COIL FOR FOOD PACKAGING    
      HOUSE HOLD FOIL    
      APPLICATIONS    
      COLD FORMING FOILS    
      PROPERTIES OF ALUMINIUM FOIL    
      RESEARCH & DEVELOPMENT (R&D)    
      I) IFL    
      II) INDAL    
      USES AND APPLICATIONS    
      B.I.S. SPECIFICATION    
      MARKET POSITION
      INDUSTRY STRUCTURE AND DEVELOPMENT:    
      OPPORTUNITIES & THREATS, RISKS & CONCERNS    
      DOMESTIC BUSINESS REVIEW    
      EXPORTS:    
      OUTLOOK:    
      WORLD ALUMINIUM FOIL MARKET TO GROW 8.7% ANNUALLY
      FROM 2014 TO 2018    
      ALUMINIUM FOIL MARKET SIZE COMPARED TO MARKET GROWTH
      IN DIFFERENT COUNTRIES    
      EXPORT DATA OF ALUMINIUM BLISTER FOIL    
      IMPORT DATA OF ALUMINIUM FOIL GRADE    
      MANUFACTURERS/SUPPLIERS OF ALUMINIUM FOIL    
      PROCESS FLOW CHART    
      MANUFACTURING PROCESS OF ALUMINIUM FOIL    
      RAW MATERIAL    
      ROLLING PROCESS    
      FOILI FINISHES, COATING AND LACQUERS    
      PRINTING AND EMBOSSING    52
      QUALITY CONTROL    
      (A) MATERIAL    
      (B) SURFACE CONDITION    
      (C) COATING/LAMI
      (E) DIMENSIONS AND TOLERANCES    
      MARKING    
      TECHNOLOGY STATUS OF INDIAN INDUSTRY    
      EQUIPMENT    
      COLLABORATION    
      TECHNOLOGICAL GAPS    
      TECHNOLOGY UPGRADATION EFFORTS    
      PLANT AND MACHINERY    
      (A) ROLLING MACHINE    
      (B) DUBLER    
      (C) SEPARATOR    
      (D) ROLL GRINDING MACHINE    
      (E) ANNEALING FURNACE    
      PLANT LAYOUT    
      SUPPLIERS OF PLANT AND MACHINERIES    
      EUROPEIAN SUPPLIERS OF ALUMINIUM FOIL MILL    
      INDIAN SUPPLIERS FOR ALUMINIUM FOIL MILL    
      EUROPEIAN SUPPLIERS OF ANNEALING FURNACE    
      INDIAN SUPPLIERS OF ANNEALING FURNACE    
      SUPPLIERS OF ANNEALING FURNACE    
      EUROPEAN SUPPLIERS OF AUTOMATIC FLATNESS CONTROL,
      AUTOMATIC GAUGE CONTROL AND SEPARATOR    
      SUPPLIERS OF FOIL PRINTING MACHINE, LAMINATING MACHINE
      AND EMBOSSING MACHINE    
      SUPPLIERS OF DG SETS    
      SUPPLIERS OF POWER TRANSFORMERS    
      SUPPLIERS OF COOLING TOWER    
      SUPPLIERS OF ETP PLANTS    
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS    
      AIR CONDITIONING EQUIPMENTS    
      AIR COMPRESSORS
      WEIGHING MACHINE (PLATFORM TYPE)    
      FIRE FIGHTING EQUIPMENTS    
      SUPPLIERS OF SUBMERSIBLE WATER PUMP    
      SHOT BLASTING EQUIPMENT    
      SUPPLIERS OF RAW MATERIALS    
      ALUMINIUM FOIL STOCK    
      PICKLING CHEMICALS    
      LACQUER THINNER    
      SUPPLIERS OF POLYETHYLENE POWDER    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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