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    Detailed Project Report on Aluminium Rolling Mill for Manufacturing Aluminium Circles required for Pressure Cookers, Non Stick Cookwares & Circles

    Detailed Project Report on Aluminium Rolling Mill for Manufacturing Aluminium Circles required for Pressure Cookers, Non Stick Cookwares & Circles
    Detailed Project Report on Aluminium Rolling Mill for Manufacturing Aluminium Circles required for Pressure Cookers, Non Stick Cookwares & Circles
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      ALUMINIUM ROLLING MILL FOR MANUFACTURING ALUMINIUM CIRCLES REQUIRED FOR PRESSURE COOKERS, NON STICK COOKWARES & CIRCLES

      [EIRI/EDPR/1468] J.C. 249


      INTRODUCTION

      Aluminium is a slightly blue-white metal of high strength-to-weight ratio. Unalloyed aluminium with sp.Gr.= 2.70 and its melting point = 658.70C (12180F) is nonmagnetic and resistant to corrosion & many chemicals at N.T.P. conditions. Corrosion resistance is provided by a thin film (0.025mm thick) of aluminium oxide which quickly forms on surfaces exposed to the atmosphere. Pure aluminium is highly malleable with tensile strength = 13000 psi. (in annealed condition). When it is alloyed & heat-treated, its tensile strength can exceed 90,000 psi.

      Aluminium is used when high strength with light weight, corrosion-resistance, easy machinability, and formability etc., properties is desired.

      Structural shapes of aluminium & its alloys are I-beams, channels, angles, Tees & 'Zs' which can be produced by rolling & extrusion both. Sheet, plate & foil are made by hot-rolling large rectangular cast ingots to the desired thickness, followed by cold rolling.

      Aluminium alloys suitable for processing with all majaor metal-working processes are available. Aluminium sheets have a greater formability than steel or other materails when suitable grades of aluminium are considered. Aluminium plate & sheet can be formed easily preferably, in softer tempere. Forming quality aluminium plate/sheet is designated by 4100-0, while deep drawing quality by 30030. Aluminium & its alloys have an equally good machinability and welding/Brazing soldering quality. That is why aluminium sheets are used in all fabrication industries to produces innumerable items.


      COST ESTIMATION

      Plant Capacity            2 MT/Day  

      Land & Building (4000 sq.mt.)    Rs. 2.25 Cr    

      Plant & Machinery                    Rs. 70.82 Lac 

      Working Capital for 2 Months    Rs. 79.02 Lac 

      Total Capital Investment          Rs. 3.89 Cr 

      Rate of Return                          29%

      Break Even Point                      51%


      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      B.I.S. SPECIFICATIONS

      MARKEY POSITION

      BENEFIT FROM THE CONVERGENCE OF LEADERS AT ALUMINUM 2013

      CENTRE, ODISHA TO JOINTLY VET 22 MAJOR PROJECTS

      AUTO COMPONENTS INDUSTRY MAY INVEST RS 7K CRORE ON PROJECTS: ICRA

      NOVELIS MARKS THE COMMISSIONING OF EXPANDED ALUMINUM ROLLING OPERATIONS IN SOUTH AMERICA

      REXAM AND RIO JOIN FORCES IN

      FUTURE OF ALUMINIUM INDUSTRY IN

      GLOBAL ALUMINIUM INDUSTRY

      PRESENT MANUFACTURERS OF ALUMINIUM CIRCLES

      MANUFACTURING PROCESS

      PROCESS FLOW CHART

      PLANT LAYOUT

      COMPLETE PLANT SUPPLIERS

      SUPPLIERS OF RAW MATERIALS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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