Detailed Project Report on bakelite moulding powder manufacturing

BAKELITE MOULDING POWDER MANUFACTURING
[CODE NO.3082]  


Of the synthetic resins probably the best known and most widely employed is bakelity. This is produced by a reaction between phenol (carbolic acid) and formaldehyde, a product of wood distillation. Carried to a certain stage, the reaction produces a hard resinous substance known as Bakelite resin A. this is an amber coloured substance soluble in alcohol, acetone and other organic solvents, the melting point being approximately 120 deg. F. further application of heat changes the resin into a state in which it is still fusible but insoluble. This is known as the B stage. If heat is again applied the resin is reduced to the C stage, when it is both infusible and insoluble. Bakelite resin C is obtainable in the form of slabs, rods and sections. It can be machined, and is largely used for imitation jewellery, handles for domestic utensils, cigarette holders and similar purposes.


These are one of the earliest plastics. Thermosetting resins of the Polymer type with high electrical insulation properties Polymer moulding powder was the first thermosetting plastic to be produced in the country.


Polymer implies a wide variety of products resullery from the reaction of phenols and aldehydes.

The Polymer reactier products may be a liquid or a solution a solid or a powder and it may be pure polymer or modifeed with fillers or polymeric compounds.


COST ESTIMATION

Plant  Capacity                              :       1000.00 Kgs/day                                            
Land & Building (600 Sq.MT)    :    Rs. 69.00 Lacs
Plant & Machinery                        :    Rs. 10.00 Lacs
Working Capital for 2 Months    :    Rs. 42.57 Lacs
Total Capital Investment             :    Rs. 1.24  Cr
Rate of Return                              :    30%
Break Even Point                         :    54%


INTRODUCTION    
PROPERTIES    
CHARACTERISTICS OF BAKELITE MATERIALS    
FILLER FOR BAKELITE POWDER    
USES AND APPLICATION    
SPECIFICATIONS OF PHENOLIC MOULDING MATERIAL    
CLASSIFICATIONS    
REQUIREMENTS    
STORAGE TEST    
TEST SPECIMENS    
METHODS OF TEST    
PACKING AND MARKING    
CHARACTERISTIC AND MOULDING CONDITION OF PHENOLIC
   MOULDING COMPOUND    
MARKET SURVEY    
PRESENT MANUFACTURERS OF BAKELITE MOULDING POWDER    
FORMULATION OF BAKELITE MOULDING POWDER    
A TYPICAL FORMULATION OF BAKELITE MOULDING POWDER    
MANUFACTURING PROCESS OF BAKELITE POWDER    
MANUFACTURING PROCESS OF PHENOLIC MOULDING COMPOUND    
GENERAL PROCESS OF PHENOLIC MOULDING COMPOUND    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    
              


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS  
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET