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    Detailed Project Report on bio-diesel with multifeed stock like ffa oil,acid oil, fatty distillete, stearin, tallow, uco with continuous glycerine plant

    Detailed Project Report on bio-diesel with multifeed stock like ffa oil,acid oil, fatty distillete, stearin, tallow, uco with continuous glycerine plant
    Detailed Project Report on bio-diesel with multifeed stock like ffa oil,acid oil, fatty distillete, stearin, tallow, uco with continuous glycerine plant
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      BIO-DIESEL WITH MULTIFEED STOCK LIKE FFA OIL, ACID OIL, FATTY DISTILLATE, STEARIN,
      TALLOW, UCO WITH CONTINUOUS GLYCERINE PLANT
      [CODE NO.3607]



      Biodiesel refers to a non-petroleum-based diesel fuel consisting of short chain alkyl (methyl or ethyl) esters, made by Transesterfication of vegetable oil or animal fat (tallow), which can be used (alone, or blended with conventional petrodiesel) in unmodified diesel-engine vehicles. Biodiesel is distinguished from the straight vegetable oil (SVO) (sometimes referred to as "waste vegetable oil", "WVO", "used vegetable oil", "UVO", "pure plant oil", "PPO") used (alone, or blended) as fuels in some converted diesel vehicles. "Biodiesel" is standardized as mono-alkyl ester.

      Biodiesel is a biofuel produced from various feedstocks’s including vegetable oils (such as oilseed, rapeseed and soya bean), animal fats or algae. Biodiesel can be blended with diesel for use in diesel engine vehicles. Biofuel – The term biofuel applies to any solid, liquid, or gaseous fuel produced from organic (once-living) matter. The word biofuel covers a wide range of products, some of which are commercially available today, and some of which are still in research and development. Biodiesel is a fuel made from plant oils that can be used in a conventional diesel engine.

      Biodiesel is an environmentally safe, low polluting fuel for most diesel internal combustion and turbine engines. Can be mixed with petroleum diesel fuel and stored anywhere petroleum is. It is made from fresh or waste vegetable oils (triglycerides) that are a renewable energy source.

      Bio-diesel is an eco-friendly, alternative diesel fuel prepared from domestic renewable resources that is vegetables oils (edible & non-edible oil) and animal fats. These natural oils & fats are made up mainly of try glycerides. These try glycerides when reacted chemically with lower alcohols in presence of catalyst result in fatty acid esters. These esters show striking similarity to petroleum derived diesel and are called “Bio-diesel”.


      COST ESTIMATION

      Plant  Capacity                                         :     50.00 MT/day    
      land & Building (10000 Sq.Mtr)             :    Rs. 6.40  Cr
      Plant & Machinery                                    :    Rs. 3.65  Cr
      Working Capital for 2 Months                :    Rs. 8,64  Cr
      Total Capital Investment                         :    Rs. 19.22 Cr
      Rate of Return                                          :    22%
      Break Even Point                                      :    53%



      INTRODUCTION    
      FIGURE. TRANSESTERIFICATION OF TRIACYLGLYCEROLS TO YIELD
      FATTY ACID ALKYL ESTERS (BIODIESEL).    
      BIODIESEL A RENEWABLE SOURCE OF ENERGY    
      CHALLENGES WITH USING BIODIESEL    
      SPECIFICATION OF BIO DIESEL    
      SOURCE OF OIL    
      ADVANTAGES AND DISADVANTAGES OF BIODIESEL    
      FEED STOCK OF BIO DIESEL    
      APPLICATION AND ADVANTAGE OF BIO DIESEL    
      ADVANTAGES OF CONTINUOUS PROCESS:    
      BIODIESEL IN INDIA    
      THE PROBLEM OF JATROPHA    
      B.I.S. SPECIFICATION    
      BIO-DIESEL (B L00) BLEND STOCK FOR DIESEL FUEL — SPECIFICATION    
      1 SCOPE    
      2 REFERENCES    
      3 REQUIREMENTS    
      4 PACKING AND MARKING    
      5 SAMPLING    
      TABLE 1 REQUIREMENT FOR BIO-DIESEL    
      LONG-TERM STORAGE OF BIO-DIESEL    
      A-1 SCOPE    
      A-2 TERMINOLOGY    
      A-3 FUEL SELECTION    
      A-4 FUEL ADDITIVES    
      A-5 TESTS FOR FUEL QUALITY    
      A-6 FUEL MONITORING    
      A-7 FUEL STORAGE CONDITIONS    
      PROPERTIES AND TEST OF BIODIESELS    
      FROM MULTIPLE FEED STOCKS    
      FUEL PROPERTIES TESTS    
      TABLE. METHODS FOR TESTING PROPERTIES OF BIODIESELS    
      PROPERTIES OF BIODIESELS    
      TABLE. TEST RESULTS FOR ASTM D 86 — DISTILLATION OF PETROLEUM
         PRODUCTS    
      TABLE. TEST RESULTS FOR ASTM D 93 — FLASH-POINT BY PENSKY-
         MARTENS CLOSED CUP TESTER    
      TABLE. TEST RESULTS FOR ASTM D 97 — POUR POINT OF PETROLEUM
         PRODUCTS    
      TABLE. TEST RESULTS FOR ASTM D 130 — DETECTION OF COPPER CORROSION FROM PETROLEUM PRODUCTS BY THE COPPER STRIP
         TARNISH TEST    
      TABLE. TEST RESULTS FOR ASTM D 240 — HEAT OF COMBUSTION
         OF LIQUID HYDROCARBON FUELS BY BOMB CALORIMETER, BTU/LB    
      TABLE. TEST RESULTS FOR D 445 — KINEMATIC VISCOSITY OF
         TRANSPARENT AND OPAQUE LIQUIDS    
      TABLE. D 482 — ASH FROM PETROLEUM PRODUCTS    
      TABLE. TEST RESULTS FOR D 524 — RAMSBOTTOM CARBON RESIDUE
         OF PETROLEUM PRODUCTS    
      TABLE. TEST RESULTS FOR ASTM D 613 — CETANE NUMBER
         OF DIESEL FUEL OIL (RESULTS FROM WILLIAMS LAB)    
      TABLE. TEST RESULTS FOR ASTM D 613 — CETANE NUMBER
         OF DIESEL FUEL OIL (RESULTS FROM CSM)    
      TABLE. TEST RESULTS FOR ASTM D 664 — ACID NUMBER
         OF PETROLEUM PRODUCTS BY POTENTIOMETRIC TITRATION    
      TABLE. TEST RESULTS FOR ASTM D 971 — INTERFACIAL TENSION OF OIL AGAINST WATER BY THE RING METHOD    
      TABLE. TEST RESULTS FOR ASTM D 1091 — STANDARD TEST METHODS FOR PHOSPHORUS IN LUBRICATING OILS AND ADDITIVES, WEIGHT PERCENT    49
      TABLE. TEST RESULTS FOR ASTM D 1094 — WATER REACTION OF
         AVIATION FUELS    
      TABLE. TEST RESULTS FOR ASTM D 1160 — DISTILLATION OF
         PETROLEUM PRODUCTS AT REDUCED PRESSURE    
      TABLE. TEST RESULTS FOR D 1298 — SPECIFIC GRAVITY - BY
         HYDROMETER METHOD    
      TABLE. TEST RESULTS FOR ASTM D 1322 — SMOKE POINT OF KEROSENE AND AVIATION TURBINE FUEL    
      TABLE. TEST RESULTS FOR ASTM D 1796 — WATER AND SEDIMENT
        IN FUEL OILS BY THE CENTRIFUGE METHOD (LABORATORY PROCEDURE)    
      TABLE. TEST RESULTS FOR ASTM D 1959 — IODINE VALUE OF DRYING
          OILS AND FATTY ACIDS    
      TABLE. TEST RESULTS FOR ASTM D 2274 — STANDARD TEST METHOD
         FOR OXIDATION STABILITY OF DISTILLATE FUEL OIL (ACCELERATED
          METHOD), MG/100 ML    
      TABLE. TEST RESULTS FOR ASTM D 2500 — CLOUD POINT OF
          PETROLEUM PRODUCTS    
      TABLE. TEST RESULTS FOR D 2622 — TEST METHOD FOR SULFUR IN PETROLEUM PRODUCTS BY X-RAY SPECTROMETRY    
      TABLE. TEST RESULTS FOR ASTM D 2624 — ELECTRICAL CONDUCTIVITY
         OF AVIATION AND DISTILLATE FUELS    
      TABLE. TEST RESULTS FOR ASTM D 3231 — STANDARD TEST METHOD
          FOR PHOSPHORUS IN GASOLINE, PPM    
      TABLE. TEST RESULTS FOR ASTM D 3241 — THERMAL OXIDATION
          STABILITY OF AVIATION TURBINE FUELS (JFTOT PROCEDURE)    
      TABLE. TEST RESULTS FOR ASTM D 3242 — ACIDITY IN AVIATION
          TURBINE FUEL (TOTAL ACID NUMBER)    
      TABLE. TEST RESULTS FOR D 4539 — FILTERABILITY OF DIESEL FUELS BY LOW-TEMPERATURE FLOW TEST (LTFT) (COLD FILTER PLUGGING POINT)    60
      TABLE. TEST RESULTS FOR ASTM D 4629 — TRACE NITROGEN IN LIQUID PETROLEUM HYDROCARBONS BY SYRINGE/INLET OXIDATIVE
         COMBUSTION AND CHEMILUMINESCENCE DETECTION    
      TABLE. TEST RESULTS FOR ASTM D 5191 — VAPOR PRESSURE OF PETROLEUM PRODUCTS (MINI METHOD)    
      TABLE. TEST RESULTS FOR ASTM D 5291 — INSTRUMENTAL
        DETERMINATION OF CARBON, HYDROGEN, AND NITROGEN IN
         PETROLEUM PRODUCTS AND LUBRICANTS    
      TABLE. TEST RESULTS FOR ASTM D 6078 — STANDARD TEST METHOD
         FOR EVALUATING LUBRICITY OF DIESEL FUELS BY THE SCUFFING
         LOAD BALL-ON-CYLINDER LUBRICITY EVALUATOR (SLBOCLE)    63
      TABLE. TEST RESULTS FOR ASTM D 6217 — STANDARD TEST METHOD
         FOR PARTICULATE CONTAMINATION IN MIDDLE DISTILLATE FUELS BY LABORATORY FILTRATION    
      TABLE. TEST RESULTS FOR CHRISTINA PLANC METHOD    
      TABLE. TOTAL FATTY ACIDS, %    
      TABLE. CARBON, HYDROGEN, NITROGEN, OXYGEN ANALYSIS    
      TABLE. GAS CHROMATOGRAPHIC ANALYSIS OF FATTY ACIDS    
      BIODIESEL/DIESEL BLEND TESTING    
      TESTING METHODOLOGY    
      TABLE. CERTIFICATION DIESEL FUEL LOT D-434 PROPERTIES    
      TABLE. PHYSICAL AND CHEMICAL TESTS OF BIODIESEL BLENDS    
      BIODIESEL PRODUCTION AND PROBLEMS    
      TABLE. BIODIESEL SPECIFICATIONS (JULY 1996)    
      TECHNOLOGY OF BIODIESEL    
      BIODIESEL FEEDSTOCKS ARE CLASSIFIED BASED ON THEIR FREE FATTY ACID CONTENT AS FOLLOWS:
      COMMERCIAL BIODIESEL TECHNOLOGIES CAN BE GROUPED AS FOLLOWS:    
      A TYPICAL INPUT/OUTPUT STREAM IS SHOWN BELOW.    
      INPUT STREAMS:    
      OUTPUT STREAMS:    
      MARKET OVERVIEW OF BIODIESEL IN INDIA    
      PRODUCTION    
      CONSUMPTION    
      TABLE. INDIA: BIODIESEL PRODUCTION FROM MULTIPLE FEEDSTOCK
         (MILLION LITERS)    
      TABLE. INDIA: IMPORT DUTY ON BIODIESEL (PERCENT AD VALOREM
         ON CIF VALUE)    
      CONTINUOUS VERSES BATCH PROCESS    
      FOR BIO DIESEL PRODUCTION    
      METHOD OF BIO DIESEL PRODUCTION    
      MANUFACTURERS/SUPPLIERS OF BIO-DIESEL    
      MANUFACTURING PROCESS OF BIO DIESEL    
      PROCESS IN DETAILS    
      PRETREATMENT    
      PROCESS FLOW DIAGRAM FOR TRANSESTERIFICATION    
      PROCESSING WITH ACID OIL FEED STOCK    
      PROCESSING WITH FATTY ACID FEED STOCK    
      PROCESSING WITH PLO OILS SUCH    
      AS PALM STEARINE FEED STOCK    
      COMPARISON OF BIODIESEL AND DIESEL SPECIFICATIONS    
      TABLE. COMPARISON OF BIODIESEL SPECIFICATIONS AND ASTM
      D 975 SPECIFICATIONS    
      CATALYSTS FOR BIODIESEL PRODUCTION    
      BIODIESEL BLENDS    
      SWOT ANALYSIS OF BIO DIESEL    
      STRENGTH    
      WEAKNESS    
      OPPORTUNITIES    
      THREATS    106
      PLANT LAYOUT    
      SUPPLIER OF RAW MATERIAL    
      SUPPLIERS OF BIODIESEL PLANT    

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      


       

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