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    Detailed Project Report on blending and bottling plant of liquor from ena

    Detailed Project Report on blending and bottling plant  of liquor from ena
    Detailed Project Report on blending and bottling plant of liquor from ena
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      BLENDING AND BOTTLING PLANT OF LIQUOR FROM ENA
      [CODE NO.3455]


      An Overview of the Indian Liquor Industry

          The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle.

          Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share.


      COST ESTIMATION

      Plant  Capacity                                                      :       6000.00 Cases/day         
      land & Building (20000 Sq.Mtr)                         :    Rs.    11.12 Cr
      Plant & Machinery                                                :    Rs.    9.45  Cr
      Working Capital for 3 Months                            :    Rs.    24.32 Cr
      Total Capital Investment                                     :    Rs.    45.97 Cr
      Rate of Return                                                      :    28%
      Break Even Point                                                  :    33%


      INTRODUCTION    
      ETHYL AND METHYL ALCOHOLS    
      ETYL ALCOHOL (ETHANOL)    
      DIFFERENT ALCOHOLIC DRINK    
      USES AND APPLICATIONS    
      OVERVIEW OF ETHANOL IN INDIA    
      ETHANOL POLICY    
      MEANS TO EXPAND DOMESTIC ETHANOL SUPPLY    
      IMPEDIMENTS    
      ETHANOL    
      CONSUMPTION    
      ENDING STOCKS    
      MARKET POSITION     
      INDIAN MADE FOREIGN LIQUOR    
      COUNTRY LIQUOR    
      ILLICIT ALCOHOL    
      PROFILE OF ALCOHOL COMPANIES AND BRANDS IN INDIA    
      NEW LICENSES    
      RENEWAL OF LICENSE WITHOUT POLLUTION CLEARANCE CERTIFICATE    
      IMFL OVERVIEW    
      LIQUOR: MARKET    
      LIQUOR MARKET: FEATURES    
      FUTURE    
      SALES GROWTH OF MAJOR INTERNATIONAL BRANDS OF FOREIGN LIQUOR    
      SELECTED COMPANY WITH THEIR BRAND NAME    
      PROCESS OF IMFL BOTTLING    
      PROCESS FLOW DIAGRAM FOR BOTTLING PLANT    
      PROCESS DESCRIPTION    
      PACKAGING    
      PACKAGING REQUIREMENT:    
      LIST OF MACHINERY AND EQUIPMENTS USED    
      IN ALCOHALIC BEVERAGES PLANT    
      MULTI-TUBE COAXIAL HEAT PASTEURIZER    
      ACCESSORIES    
      CIP SYSTEM (FULLY AUTOMATIC)    
      ONLINE DUPLEX FILTER    
      PROCESS FLOW CHART    
      OF ALCOHOLIC BEVERAGES PROCESSING PLANT    
      GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT    
      PERSONNEL HYGIENE FACILITIES AND TOILETS    
      WATER, ICE AND STEAM NOT IN CONTACT WITH FOOD    
      EFFLUENT TREATMENT AND DISPOSAL    
      STANDARDS    
      TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE    
      WASTE TREATMENT    
      PRIMARY TREATMENT    
      ANAEROBIC TREATMENT    
      SECONDARY TREATMENT    
      TERTIARY TREATMENT    
      SOLIDS CONCENTRATION    
      TYPICAL WASTE SOLIDS CHARACTERISTICS    
      EQUIPMENT REQUIREMENT    
      EQUIPMENT REQUIREMENTS    
      MANPOWER    
      GENERAL    
      BASIS OF ESTIMATION    
      PLANT LAYOUT OF LIQUOR BOTTLING PLANT    
      PROJECT IMPLEMENTATION SCHEDULE    
      ORGANIZATION STAFF    
      B.I.S. SPECIFICATIONS    
      VARIOUS TYPES OF INDUSTRIAL ALCOHOL    
      1. ETHYL ALCOHOL    
      2.   WOOD SPIRIT    
      3.   METHYLATED SPRIT    
      4.   INDUSTRIAL ALCOHOL    
      5.   BUTYL ALCOHOL    
      6.  BENZOYL ALCOHOL    
      PRODUCTION OF BRANDY    
      COMPONENTS OF BRANDY:-    
      ETHYL ALCOHOL :-    
      OTHER ALCOHOLS:    
      COLUMN STILLS :-    
      CONDENSERS :-    
      PRODUCTION OF RUM    
      FERMENTATION:-    
      MATURING:    
      PRODUCTION OF SPIRIT FOR GIN    
      RAW MATERIAL:    
      PRODUCTION FROM GRAIN:    
      MANUFACTURING PROCESS OF WHISKY    
      VODKA:    
      MATERIAL SAFETY DATA SHEET FOR ETHANOL    
      HAZARDS IDENTIFICATION:    
      MANUFACTURERS OF ALCOHOLIC BEVERAGES    
      LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA    
      SUPPLIERS OF RAW MATERIALS    
      ENA                                                                                                                                            
      GLASS BOTTLES    
      SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS    
      SUPPLIERS OF COMPLETE PLANT AND MACHINERY    
      SUPPLIERS OF PLANT AND EQUIPMENTS    
      COLUMN    
      CONDENSER    
      BOTTLE FILLING MACHINE    
      BOTTLE SEALING MACHINE    
      BOTTLE WASHING MACHINE    
      LABELLING MACHINE    
      CONVEYOR BELT    
      STAINLESS STEEL TANKS    
      SOURCES OF TECHNOLOGY    
      PLANT LAYOUT    
                                 
      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

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