Detailed Project Report on brass ball valves
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BRASS BALL VALVES
[Code No. 3167]
Ball valves are used to shut-off pressurised media in pipes or hoses.
A ball valve is a rotational motion valve that uses a ball-shaped disk to stop or start fluid flow. The ball,shown in Figure 12, performs the same function as the disk in the globe valve. When the valve handle is turned to open the valve, the ball rotates to a point where the hole through the ball is in line with the valve body inlet and outlet. When the valve is shut, the ball is rotated so that the hole is perpendicular to the flow openings of the valve body and the flow is stopped. Most ball valve actuators are of the quick-acting type, which require a 90turn of the valve handle to operate the valve. Other ball valve actuators are planetary gear-operated. This type of gearing allows the use of a relatively small handwheel and operating force to operate a fairly.
Some ball valves have been developed with a spherical surface coated plug that is off to one side in the open position and rotates into the flow passage until it blocks the flowpath completely. Seating is accomplished by the eccentric movement of the plug. The valve requires no lubrication and can be used for throttling service.
ME-
The ball valve is a quarter-turn valve suitable for clean gas, compressed air, and liquid service. They also can be used for slurry service, but provisions for prevention of crud buildup must be made. The use of soft-seat materials such as nylon, delrin, synthetic rubbers, and fluorinated polymers imparts excellent sealing ability.
With fluorinated polymer seats, ball valves can be used for service temperatures ranging from 450 to 500 F (270 to 260 C); with graphite seats, service temperatures to 1000 F (538 C) or even higher are possible. Also,with metal backing seats, the valves can be used in fire-safe services. Ball valves are similar to plug valves in operation. They are nonbinding and provide leak-tight closure. The valves exhibit negligible resistance to flow because of their smooth body and port.
COST ESTIMATION
Plant Capacity : 4000.00 Nos/day
Land & Building (2500 Sq.mt) : Rs. 2.45 Cr
Plant & Machinery : Rs. 1.38 Cr
Working Capital for 2 Months : Rs. 3.84 Cr
Total Capital Investment : Rs. 7.91 Cr
Rate of Return : 88%
Break Even Point : 24%
INTRODUCTION
CONSTRUCTION OF A BALL VALVE
TYPES OF BALL VALVES
ADVANTAGES OF BALL VALVES
DISADVANTAGES OF BALL VALVES
TYPICAL APPLICATIONS OF BALL VALVES
B.I.S. SPECIFICATION
MANUFACTURERS/SUPPLIERS OF BRASS BALL VALVE
MARKET SURVEY
BALL VALVE INDUSTRY IN INDIA
IMPORT OF BRASS BALL VALVE
EXPORT OF BALL VALVE BRASS
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINEY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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