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    Detailed Project Report on calcined gypsum for plaster in construction sector

    Detailed Project Report on calcined gypsum for plaster in construction sector
    Detailed Project Report on calcined gypsum for plaster in construction sector
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      CALCINED GYPSUM FOR PLASTER IN CONSTRUCTION SECTOR
       [CODE NO.3109]  



      Gypsum (CaSO4. 2H2O) is available naturally and as a by-product from chemical
      and fertilizer industries. Its main uses, in the dihydrate form are in the
      cement industry and as soil conditioner.

      On heating, gypsum loses water and gives the hemihydrate (CaSO4. 1/2H2O) or the
      anhydrite. The hemihydrate known as Calcined gypsum is a important building
      material.

      Market for Calcined gypsum is growing rapidly. New houses in cities are now
      invariably built with false ceiling and interior for plastered with gypsum
      based plaster. About one ton of calcined gypsum goes into building a 1000 Sq.ft
      house with false ceiling.


      COST ESTIMATION

      Plant  Capacity                                  :       168.00 Ton./day                       

      Land & Building (12000 Sq.MT)    :    Rs. 3.76 Cr
      Plant & Machinery                             :    Rs. 5.50 Cr
      Working Capital for 2 Months         :    Rs. 03.03 Cr
      Total Capital Investment                  :    Rs. 12.49 Cr
      Rate of Return                                    :    23%
      Break Even Point                               :    61%


      INTRODUCTION    
      GYPSUM AND ITS TYPES    
      USES AND APPLICATION OF GYPSUM    
      B.I.S. SPECIFICATION    
      MARKET SURVEY    
      OVERVIEW OF CONSTRUCTION INDUSTRY & REAL ESTATE SECTOR    
      GUIDELINES FOR MANUFACTURE OF GYPSUM PLASTER IN MECHANIZED
         PAN SYSTEM    
      GYPSUM PRODUCTION AND ITS USAGE IN CONSTRUCTION    
      PROPERTIES OF GYPSUM AS A BUILDING MATERIAL    
      MANUFACTURING PROCESS OF CALCINED GYPSUM    
      PROCESS FLOW DIAGRAM    
      DETAILS OF GYPSUM MINING & CALCINATION    
      ACTIVITIES IN GYPSUM PROCESSING    
      DETAILS OF GYPSUM PROCESSING AND CALCINATION    
      PRODUCTION OF PLASTER FROM NATURAL AND SYNTHETIC GYPSUM    
      TECHNICALITIES, EMISSION & ITS CONTROL IN GYPSUM PROCESSING    
      PLANT LAYOUT    
      PRINCIPLES OF PLANT LAYOUT    
      PLANT LOCATION FACTORS    
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
      PROJECT IMPLEMENTATION SCHEDULES    
      SUPPLIERS OF RAW MATERIALS    
      SUPPLIERS OF PLANT AND MACHINERY    
      SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
          

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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