Detailed Project Report on calcined petroleum coke

CALCINED PETROLEUM COKE
[CODE NO.3477]  

THE PROMOTORS

A sober gentleman in legal profession, Mr. M P Agarwal, dreamt of dreams of industrialization in the country, and as far back as 1991, he ventured in to setting up a steel company, christened as SHYAMA CAST PRIVATE LIMITED to make steel with meager resources. He could foresee steel as the backbone of industrialization in any country.  SHYAMA CAST was rechristened as SHYAM SEL AND POWER LIMITED in 2008 as the flagship company of the upcoming Group.

Over the last twenty five years or so, SHYAM SEL AND POWER LIMITED diversified into several other core sectors, such as power generation, cement production, development of logistics, and real estate, and contributed to the formation of different organizations in diverse fields; and today the various companies functioning in the Group are-


1.    SHYAM SEL AND POWER LIMITED
2.    SHYAM METALICS AND ENERGY LIMITED
3.    SHYAM FERRO ALLOYS LIMITED
4.    SHYAM CENTURY FERROUS LIMITED
5.    SHYAM ENERGY LIMITED
6.    STAR CEMENT LIMITED
7.    SUNDARAM ALLOYS LIMITED

COST ESTIMATION

Plant  Capacity                                                    :    750.00 Ton/day                       
land & Building  (100 Acres)                            :    Rs. 96.11 Cr
Plant & Machinery                                               :    Rs. 116.00 Cr
Working Capital for 3 Months                           :    Rs. 153.00 Cr
Total Capital Investment                                   :    Rs. 374.74 Cr
Rate of Return                                                    :    29%
Break Even Point                                               :    43%


THE PROMOTORS    
THE PLANTS OF THESE COMPANIES ARE SPREAD ACROSS THE COUNTRY    
AND THE OPERATIONS OF THESE ORGANIZATIONS ARE ALSO
   FASCINATINGLY DIVERSE    
PRESENT OPERATION LEVEL OF THE GROUP    
TURNOVER OF THE GROUP    
EMPLOMENT GENERATION    
PROJECTS UNDERWAY    
QUALITY    
LOGISTICS    
SHYAM METALICS AND ENERGY LIMITED    
THE MANAGEMENT TEAM    
INTRODUCTION THE CPC PROJECT    
COKE    
PETROLIUM COKE    
CALCINED PETROLEUM COKE    
PROPERTIES (AS PER IS 85021994)    
(FOR OTHER PROPERTIES REFER IS 85021994)    
USES/APPLICATIONS    
USES    
APPLICATIONS    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
PRODUCTION PROCESS    
MAIN STEPS ARE GIVEN BELOW    
COKE CALCINING TECHNOLOGY    
(A) ROTARY KILN TECHNOLOGY    
BASIC CALCINING PROCESS    
HOW IT WORKS    
ROTARY KILN    
COOLING    
AFTERBURNER    
FLEXIBILITY IN OPERATIONS    
TECHNOLOGICAL DEVICES AND EQUIPMENT    
(B) ROTARY HEARTH CALCINER    
(C) VERTICAL SHAFT TECHNOLOGY    
VERTICAL SHAFT KILN    
KILN FIRING AND HEATING PROCESS    
(D) EMISSION CONTROL TECHNOLOGY    
(1) WET SCRUBBING SYSTEMS    
(2) SEMIDRY SCRUBBING SYSTEMS    
(3) DRY SCRUBBING SYSTEMS    
BAGHOUSE OPERATION    
(E) STORAGE TECHNOLOGY    
LOADING    
UNLOADING    
DUST AND FIRE PREVENTION    
FIRE EXTINGUISHING    
COKE BLENDING    
MARKET SURVEY    
ADVANTAGES OF USING PETCOKE    
CHALLENGES IN USING PET COKE    
RECENT PROBLEMS    
INDUSTRY TRENDS
PETCOKE MARKET, BY GRADE    
PETCOKE MARKET, BY PHYSICAL FORM    
PETCOKE MARKET, BY APPLICATION    
PETCOKE MARKET, BY REGION    
COMPETITIVE PETCOKE MARKET SHARE    
PETCOKE INDUSTRY BACKGROUND    
WHAT INFORMATION DOES THIS REPORT CONTAIN?    
RAIN INDUSTRIES LTD MANAGEMENT DISCUSSIONS.    
CAUTIONARY STATEMENT    
OVERVIEW    
I. INDUSTRY STRUCTURE    
1. CARBON PRODUCTS    
1.1. CALCINED PETROLEUM COKE ("CPC") AND GREEN PETROLEUM
    COKE ("GPC")    
1.2. COAL TAR PITCH ("CTP") AND OTHER CARBON PRODUCTS    
THREATS & CHALLENGES    
1.3. COGENERATED ENERGY    
2. CHEMICALS    
2.1. RESINS & MODIFIERS    
2.2. SUPERPLASTICIZERS    
2.3. AROMATIC CHEMICALS    
THREATS & CHALLENGES    
3. CEMENT    
CURRENT POSITION    
NEAR FUTURE    
THREATS & CHALLENGES    
2. DISCUSSION ON FINANCIAL PERFORMANCE    
3. OVERALL BUSINESS AND GROWTH STRATEGIES    
4. INTERNAL CONTROL SYSTEMS AND THEIR ADEQUACY    
5. HUMAN RESOURCE DEVELOPMENT AND INDUSTRIAL RELATIONS    
6. STATUTORY COMPLIANCE    
CALCINED PETROLEUM COKE MARKET OVERVIEW    
GROWING IN TANDEM WITH ALUMINIUM INDUSTRY    
FIGURE 1 FOR EVERY TON OF ALUMINIUM, SMELTING PROCESS
   CONSUMES 0.4 TONS OF CPC    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF CALCINED COKE    
SUPPLIERS OF RAW MATERIALS    
GREEN PET COKE    
SUPPLIERS OF HDPE BAGS    
SUPPLIERS OF PLANT AND MACHINERIES    
CHINA SUPPLIERS OF ROTARY KILN    
ROTARY KILNS    
SUPPLIERS OF STEAM POWER PLANTS    
CRUSHING PLANT    
SUPPLIERS OF BALL MILL    
EOT CRANE    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF COOLING TOWER    
EFFULENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    
PLANT LAYOUT       

      
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET