Detailed Project Report on castor oil & its derivatives oleoresin, turkey red oil, dco, hco, sebacic acid, 12- hydroxy stearic acid
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Castor oil obtained by a combination of pressing and extraction from the seeds of the castor oil plant (Ricinus communis) consists of upto 90% of triglyceride of ricinoleic acid, 12 hydroxy oleic acid. The hydroxyl number of castor oil is 161-169. The component glycerides of castor oil (% mole) comprise saturated-diricinoleins (7.3%) oleo-diricinoleins (2.5%) Linoleo diricinoleins (13.4%), Dihydroxy Stearo diricinoldins (2%) Triricinolein (74.8%). More important the non-drying ricinoleic acid in the castor oil can be dehydrated to give a drying oil i.e. dehydrated castor oil. This drying oil is formed by heating castor oil under reduced pressure of 240-260oC in the pressure of 0.1-0.2 wt.% of an acid catalyst e.g. H2SO4, phophoric acid, or acidic salts with the elimination of water from ricinoleic acid. yielding a mixture of 9,11 and 9,12 octadecadienoic acids, called dehydrated castor oil acid. However, the degree of conjugation in this reaction is higher, upto 65% conjugated octadecadienoic acid. Resins can be produced from these dehydration products. Oleo-resins, an a broader prospective are the natural volatile and non-volatile flavour constituents of botanicals etc. produced by volatile solvent extraction and subsequent removal of the solvent by distillation. Specifically, the castor oil derivative oleo-resin finds an extensive use in medicines, viz. carminative and digestive purposes etc. The demand of oleo-resins is increasing with the expansion of its end-user industries and the product has a bright scope as well as good future prospects.
CASTOR OIL AND ITS DERIVATIVES OLEO RESIN, TURKEY RED OIL, DCO, HCO, SEBACIC ACID, 12-HYDROXY STEARIC ACID (EIRI-1068)
Cost Estimation
Plant Capacity 20 MT/Day
Land and Building (Area 3000 sq.mt.) Rs. 1.96 Cr.
Plant & Machinery Rs. 88 Lacs
W.C. for 2 Months Rs. 7.61 Cr.
Total Capital Investment Rs. 10.65 Cr.
Rate of Return 76%
Break Even Point 25%
• EIRI can modify the Capacity of the Project and Total Capital Investment as per your requirement.
• Note: The project investment cost and capacity are subject to change without any notice. Future projects may have different values of project cost and capacity.
MARKET SURVEY CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT covers
- Introduction
- Uses and applications
- Of castor oil derivative oleoresin
- Turkey red oil
- Properties of turkey red oil
- Sulfated castor oil substitute and its use in textile treatment
- Descriptions
- Fabric whiteness 90 hr yellowing test
- Properties of castor oil
- Typical properties of two commerical grade dehydrate castor oils
- Are shown in the following table
- Properties of raw material used
- Uses and applications of castor oil
- Hydrogenated castor oil (h.c.o)
- Market position
- The existing markets and applications for castor oil and castor oil derivatives
- Growth of key end-user segments
- Growth prospects for bio-based products
- Future potential for higher generation castor oil derivatives
- Key advantages for india in castor oil
- Move up the castor derivatives value chain
- Market research method
- Market research design
- Raw material used castor oil
- Castor meal
- Toxicity in castor meal
- Manufacturing process for castor oil derivative oleo resin
- Composition and properties of dehydrated castor oils
- Distillation process of extracting oleo resin
- Performance measurments in fractional distillation column
- Process flow diagram
- For castor oil derivative oleo-resin
- Manufacturing process
- Process flow sheet
- Hydrogenated castor oil based compositions as a replacement for petrolatum
- Hydrogenated castor oil based composition
- Thickening or structuring agent
- Optional deodorant active
- Optional fragrance materials
- Examples
- Hydrogenated and partially hydrogenated heat-bodied oils and uses
- Methods
- The drawings
- Description
- Hydrogenation of p—s gardener viscosity heat bodied linseed oil
- Hydrogenation of x gardener viscosity heat bodied linseed oil
- Hydrogenation of x gardener viscosity heat bodied soybean oil
- Hydrogenation of y gardener viscosity heat bodied linseed oil
- Hydrogenation of z 4 gardener viscosity heat bodied linseed oil
- Hydrogenation of z 9 gardener viscosity heat bodied linseed oil
- Polyglycerol esters of behenic acid as crystal enhancer
- Hydro soy/hear oil as crystal enhancer for hydro bodied-oils
- Partial hydrogenation of z 4 gardener viscosity heat bodied linseed oil
- Partial hydrogenation of x gardener viscosity heat bodied linseed oil
- Hydro soy oil as crystal enhancer for hydro bodied-oils
- Hydro soy oil and behenic acid esters of triglycerol as crystal enhancer for hydro bodied-oils
- Deodorization of hydro bodied oils
- Hydrogenation of a heavy bodied blown linseed oil
- Hydrogenation of blown soybean oil
- Hydrogenation of ml-189 (dicyclopentadiene-linseed oil copolymer)
- Hydrogenation of toplin x-z (linseed oil copolymer)
- Partial hydrogenation of toplin x-z (linseed oil copolymer)
- Blend of hydrogenated heat bodied oil and hydrogenated hear oil
- Blend of hydrogenated heat bodied oil and hydrogenated castor oil
- Interesterification of hydro-heat bodied oils with triacylglycerols
- Hot melt adhesive formulations
- Moisture resistant cardboard coating
- Polyester polymerization reaction
- Candle
- Animal feed blocks and particulate feeds
- Personal care products
- Manufacturing process of sebacic acid
- Method for preparing sebacic acid and octanol-2
- Descriptions
- Example 1: with 2-ethyl hexanoic acid and castor oil
- Example 2: with 2-ethyl hexanoic acid and ricinoleic acid
- Example 3: with 2-ethyl hexanoic acid and methyl ricinoloeate
- Example 4: with 2-ethyl hexanoic acid, castor oil, and sodium and potassium hydroxide
- Example 5: control with castor oil, but with no thinning agent
- Example 6: with isononanoic acid and castor oil
- Example 7: with 2-ethyl hexyl aldehyde and castor oil
- Example 8: with isoaldehydes, isoalcohols and isocarboxylic acids and castor oil
- Example 9: with isodecanoic acid and castor oil
- Example 10: with isovaleric acid and castor oil
- Example 11: with isooctanoic acid and ricinoleic acid
- Example 12: with 2-methyl undecanal and castor oil
- Example 13: with tridecyl alcohol and castor oil
- Hydrogenated castor oil uses
- Cosmetics and toiletries
- Automotive maintenance
- Writing utensils and paper
- Industrial uses
- 12-hsa
- Nylon 11
- Coproduction of methyl 7-oxoheptanoate and undecylenic acid from ricinoleic acid
- Stage a) of the process, fermentation of ricinoleic acid
- Stage b) of the process, esterification of 7-hydroxy-9-octa-decenedioic diacid
- Stage c) of the process, thermal cracking of the diester
- Reductive amination of the methyl ester of 7-oxoheptanoic acid
- Heptaldehyde and undecylenic acid – process flow sheet
- Undecylenic acid
- Machinery: chemical plant
- Suppliers of plant & machinery
- Suppliers of raw materials
- Oil processing equipments
APPENDIX
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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