Detailed Project Report on CERAMIC SANITARYWARE PRODUCTS
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CERAMIC SANITARYWARES PRODUCTS
[CODE NO. 2005]
Sanitary ware is a general term for articles that are usually made of ceramic including toilets, washbasins and bidets. They are considered to be extremely durable as well as hygienic. The manufacture of ceramic sanitary ware is now a highly automated process with thousands of pieces per week being produced in factories all around the world. Wash basins, toilets and bidets are all considered standard sanitary ware pieces but each manufacturer has his own range of designs. This can include articles of different size, shape, colour and finish.
Ceramic Sanitary wares are used for sanitation purposes. Sanitary ware products range from Wash Basins, Closets, Urinals, Sinks, Baths tubs etc. Because of its good properties like good corrosion resistance, good abrasion resistance, glazy surface with different appealing colours, the use of sanitary ware for sanitation purpose has not yet been remarkably replaced by other materials like steel, fibre etc. The ceramic sanitary wares are rather cheap, easy to clean and are available of various colours.
Sanitary is the general nomenclature given to ceramic wares used for sanitary facilities, water supply, drainage, sewerage, and sanitary treatment of excertion for the purpose of comfortable living. Because of the incombustible, waterproof, non-abrasion, and chemical resistant properties all sorts of ceramic products have played a constructive role for comfortable living.
The major raw materials of sanitary ware are ball clay, kaolin, feldspar and quartz. Some of the products are wash basin, water closet, squats pan, urinal, pedestal, bidet and other accessory materials such as toilet roll holder, tooth brush holder, towel and soap holder etc.
Sanitary ware, especially, is closely connected with housing, and so it has developed considerably with the structural improvement and modernization of dwelling.
Sanitary fittings are important in every home. They are used for disposing of the waste and cleaning the home. Sanitary fittings with regards to their functions have been divided into two groups. One of the groups is waste appliances. This group includes those appliances which are used for cleansing. Wash basins, showers, bath tubs are few of the waste appliances to name. Another group is soil appliances. These are the appliances which are mainly used to dispose of the wastage. They are mainly used to discharge excreta matter. Water closet and urinal are the examples of these appliances. These appliances are made of ceramic, stainless steel and sometimes plastic. They are also made up of vitreous chinaware or glazed fire clay. The material that is used to make all these sanitary appliances is non-absorbent and non-corroding. It is also smooth and therefore is quite easy to clean.
COST ESTIMATION
Project Name 24.00 MT./day
Land & Building (202343 Sq.Mtr) Rs.28.29 Cr
Plant & Machinery Rs. 14.76 Cr
W.C. for 2 Months Rs.03.03 Cr
Total Capital Investment Rs. 42.47 Cr
Rate of Return 50%
Break Even Point 43%
INTRODUCTION
SANITARY APPLIANCES
TYPES OF WATER CLOSETS
TYPES OF WC PAN
STYLES OF PAN
THE TYPES OF URINALS
TYPES OF BIDETS
TYPE OF WASHBASIN
PROPERTIES OF CERAMIC SANITARYWARE
B.I.S. SPECIFICATIONS
MARKET SURVEY
PRESENT MANUFACTURERS/ SUPPLIERS OF CERAMIC SAINTARY WARE
MANUFACTURING PROCESS
MAIN STEAPS ARE GIVEN BELOW
PROCESS FLOW CHART
SUPPLIERS OF PLANT AND MACHINERY
POWDER COATING PLANTS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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