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    Detailed Project Report on CERAMIC SANITARYWARE PRODUCTS

    Detailed Project Report on CERAMIC SANITARYWARE PRODUCTS
    Detailed Project Report on CERAMIC SANITARYWARE PRODUCTS
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       CERAMIC SANITARYWARES PRODUCTS
      [CODE NO. 2005]


          Sanitary ware is a general term for articles that are usually made of ceramic including toilets, washbasins and bidets. They are considered to be extremely durable as well as hygienic. The manufacture of ceramic sanitary ware is now a highly automated process with thousands of pieces per week being produced in factories all around the world. Wash basins, toilets and bidets are all considered standard sanitary ware pieces but each manufacturer has his own range of designs. This can include articles of different size, shape, colour and finish.

          Ceramic Sanitary wares are used for sanitation purposes. Sanitary ware products range from Wash Basins, Closets, Urinals, Sinks, Baths tubs etc. Because of its good properties like good corrosion resistance, good abrasion resistance, glazy surface with different appealing colours, the use of sanitary ware for sanitation purpose has not yet been remarkably replaced by other materials like steel, fibre etc. The ceramic sanitary wares are rather cheap, easy to clean and are available of various colours.

          Sanitary is the general nomenclature given to ceramic wares used for sanitary facilities, water supply, drainage, sewerage, and sanitary treatment of excertion for the purpose of comfortable living. Because of the incombustible, waterproof, non-abrasion, and chemical resistant properties all sorts of ceramic products have played a constructive role for comfortable living.

          The major raw materials of sanitary ware are ball clay, kaolin, feldspar and quartz. Some of the products are wash basin, water closet, squats pan, urinal, pedestal, bidet and other accessory materials such as toilet roll holder, tooth brush holder, towel and soap holder etc.

          Sanitary ware, especially, is closely connected with housing, and so it has developed considerably with the structural improvement and modernization of dwelling.

          Sanitary fittings are important in every home. They are used for disposing of the waste and cleaning the home.  Sanitary fittings with regards to their functions have been divided into two groups. One of the groups is waste appliances. This group includes those appliances which are used for cleansing. Wash basins, showers, bath tubs are few of the waste appliances to name. Another group is soil appliances. These are the appliances which are mainly used to dispose of the wastage. They are mainly used to discharge excreta matter. Water closet and urinal are the examples of these appliances. These appliances are made of ceramic, stainless steel and sometimes plastic. They are also made up of vitreous chinaware or glazed fire clay. The material that is used to make all these sanitary appliances is non-absorbent and non-corroding. It is also smooth and therefore is quite easy to clean.


      COST ESTIMATION

      Project Name                                              24.00 MT./day
      Land & Building (202343 Sq.Mtr)                Rs.28.29  Cr
      Plant & Machinery                                        Rs. 14.76  Cr
      W.C. for 2 Months                                         Rs.03.03  Cr
      Total Capital Investment                                Rs. 42.47 Cr
      Rate of Return                                              50%
      Break Even Point                                          43%

      INTRODUCTION    
      SANITARY APPLIANCES    
      TYPES OF WATER CLOSETS    
      TYPES OF WC PAN    
      STYLES OF PAN    
      THE TYPES OF URINALS    
      TYPES OF BIDETS    
      TYPE OF WASHBASIN    
      PROPERTIES OF CERAMIC SANITARYWARE    
      B.I.S. SPECIFICATIONS    
      MARKET SURVEY    
      PRESENT MANUFACTURERS/ SUPPLIERS OF CERAMIC SAINTARY WARE    
      MANUFACTURING PROCESS    
      MAIN STEAPS ARE GIVEN BELOW    
      PROCESS FLOW CHART    
      SUPPLIERS OF PLANT AND MACHINERY    
      POWDER COATING PLANTS    
      SUPPLIERS OF RAW MATERIALS    

      APPENDIX – A :

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET                              
       

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