Detailed Project Report on conversion of boric acid granular/crystalline material of boric acid powder

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CONVERSION OF BORIC ACID GRANULAR/CRYSTALLINE MATERIAL TO BORIC ACID POWDER
[CODE NO.3258]

Boric Acid is white odorless and nearly tasteless powdered substance which is not flammable combustible or explosive and it present no unusual hazard if involved in a fire.

Boric Acid is used as an antiseptic for minor burns on cuts as eye drops to treat yeast and fungal infection such as candidacies, as an insecticide for control of cockroaches, termites, fire ants, fleas for manufacturing glass and fiber glass, halogen light bulbs, laboratory glass ware and circuit boards in nuclear power plants to slow down the rate at which fission is occurring.

Boric acid, also called hydrogen borate, boracic acid, orthoboric acid and acidum boricum, is a weak, monobasic Lewis acid of boron often used as an antiseptic, insecticide, flame retardant, neutron absorber, or precursor to other chemical compounds. It has the chemical formula H3BO3 (sometimes written B(OH)3), and exists in the form of colorless crystals or a white powder that dissolves in water. When occurring as a mineral, it is called sassolite.

Boric acid, or sassolite, is found mainly in its free state in some volcanic districts, for example, in the Italian region of Tuscany, the Lipari Islands and the US state of Nevada. In these volcanic settings it issues, mixed with steam, from fissures in the ground. It is also found as a constituent of many naturally occurring minerals – borax, boracite, ulexite (boronatrocalcite) and colemanite. Boric acid and its salts are found in seawater. It is also found in plants, including almost all fruits.

Boric acid was first prepared by Wilhelm Homberg (1652–1715) from borax, by the action of mineral acids, and was given the name sal sedativum Hombergi ("sedative salt of Homberg"). However borates, including boric acid, have been used since the time of the ancient Greeks for cleaning, preserving food, and other activities.

COST ESTIMATION

Plant Capacity                   :    10.00 MT./day
land & Building (4000 sq.mt)      :   Rs. 2.05   Cr
Plant & Machinery      :   Rs. 1.10   Cr
Working Capital for 2 Months      :   Rs. 3.80   Cr
Total Capital Investment   :   Rs. 7.7    Cr
Rate of Return        :   23%
Break Even Point           :   55%

INTRODUCTION
PROPERTIES AND TOXICOLOGY
REACTIONS
TOXICOLOGY
USES AND APPLICATION
INDUSTRIAL
MEDICAL
INSECTICIDAL
PRESERVATION
LUBRICATION
NUCLEAR POWER
PYROTECHNICS
AGRICULTURE
RECREATIONAL
MATERIAL SAFETY DATA SHEET BORIC ACID MSDS
CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
COMPOSITION AND INFORMATION ON INGREDIENTS
HAZARDS IDENTIFICATION
FIRST AID MEASURES
FIRE AND EXPLOSION DATA
ACCIDENTAL RELEASE MEASURES
HANDLING AND STORAGE
EXPOSURE CONTROLS/PERSONAL PROTECTION
PHYSICAL AND CHEMICAL PROPERTIES
STABILITY AND REACTIVITY DATA
TOXICOLOGICAL INFORMATION
GRADES OF BORIC ACID
REQUIREMENTS AND TESTING OF BORIC ACID
PACKING AND MARKING
BIS CERTIFICATION MARKING
METHODS OF TEST FOR BORIC ACID
QUALITY OF REAGENTS
BORIC ACID
MOISTURE
WATER INSOLUBLE MATTER
TEST FOR HEAVY METALS
DETERMINATION OF IRON
CALCIUM
ARSENIC
SODIUM
CHLORIDE
APPARATUS
REAGENTS
PROCEDURE
SULPHATE
PHOSPHATES
PRODUCTION PROCESS OF BORIC ACID FROM COLEMANITE ORE
ALTERNATIVE PROCESSES FLOW SHEET
MANUFACTURE OF BORIC ACID FROM SODIUM TETRABORATE
MARKET SURVEY
GLOBAL BORIC ACID MARKET DYNAMICS:
GLOBAL BORIC ACID MARKET SEGMENTATION:
BASED ON END-USER, THE GLOBAL BORIC ACID MARKET
IS SEGMENTED INTO:
BASED ON APPLICATION, THE GLOBAL BORIC ACID MARKET
IS SEGMENTED INTO:
BASED ON DISTRIBUTION CHANNEL, THE GLOBAL BORIC ACID MARKET IS SEGMENTED INTO:
GLOBAL BORIC ACID MARKET REGIONAL OUTLOOK:
GLOBAL BORIC ACID MARKET PLAYER:
BORON MINERALS AND ITS RESOURCES
REVIEW OF BORAX AND BORIC ACID
TABLE: CONSUMPTION* OF BORAX, 2011-12 TO 2013-14 (BY INDUSTRIES)
TABLE: WORLD RESERVES OF BORON (BY PRINCIPAL COUNTRIES)
TABLE: WORLD PRODUCTION OF BORATES (BY PRINCIPAL COUNTRIES)
EXPORTS
IMPORTS
TABLE: EXPORTS OF BORAX: TOTAL (BY COUNTRIES)
TABLE: EXPORTS OF NATURAL BORATE (BY COUNTRIES)
TABLE: EXPORTS OF SODIUM BORATE (BY COUNTRIES)
TABLE: EXPORTS OF BORAX: OTHER BORATES (BY COUNTRIES)
TABLE: EXPORTS OF BORIC ACID (BY COUNTRIES)
TABLE: IMPORTS OF BORAX: TOTAL (BY COUNTRIES)
TABLE: IMPORTS OF NATURAL BORATE (BY COUNTRIES)
TABLE: IMPORTS OF SODIUM BORATE (BY COUNTRIES)
TABLE: IMPORTS OF BORAX: OTHER BORATES (BY COUNTRIES)
TABLE: IMPORTS OF BORIC ACID (BY COUNTRIES)
PRODUCTION OF BORIC ACID POWDER FROM GRANULAR/
CRYSTALLINE BORIC ACID
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF
BORIC ACID FROM BORAX
REACTION
MANUFACTURE OF BORIC ACID FROM COLEMANITE
DETAILED DESCRIPTION
SUPPLIERS OF RAW MATERIALS
HDPE LAMINATED BAGS
LABORATORY CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
VACUUM CRYSTALLIZER
CENTRIFUGE
DISSOLUTION TANKS MADE OF MILD STEEL
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
MICRO PULVERIZERS
PACKAGING MACHINE
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF DG SETS

APPENDIX – A:

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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